ITAC Assessment: OK0809
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ITAC Assessment: OK0809
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Assessment Year 2011
Principal Product Paint
NAICS 325510: Paint and Coating Manufacturing
SIC 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products
Sales Range $100
M
to 500
M
# of Employees 220
Plant Area 371,000
ft2
Annual Production 51,100
Tgal
Production Hrs. Annual 8,760
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,048,812 12,748,800
kWh
Electricity Demand $179,301 24,864
kW-mo/yr
Natural Gas $158,446 22,349
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $156,459 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $99,955

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.6231: Utilize controls to operate equipment only when needed $32,884 $59,335 $32,884
346,846
kWh
-
02 2.6231: Utilize controls to operate equipment only when needed $13,809 $46,235 $13,809
143,398
kWh
-
03 2.7135: Install occupancy sensors $1,138 $2,588 $1,138
11,814
kWh
-
04 2.7135: Install occupancy sensors $3,472 $1,238 $3,472
36,056
kWh
-
05 2.7122: Disconnect ballasts $20,420 $3,787 $20,420
212,044
kWh
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,485 $6,134 $1,485
15,416
kWh
-
07 2.2414: Use waste heat from hot flue gases to preheat $14,975 $17,104 - $14,975
-
MMBtu
08 2.2135: Repair and eliminate steam leaks $26,809 $375 - $26,809
-
MMBtu
09 2.2136: Install / repair insulation on steam lines $3,755 $1,092 - $3,755
-
MMBtu
10 3.1191: Change procedures / equipment / operating conditions $6,425 $595 - $6,425
-
MMBtu
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $29,066 $2,000 $29,066
335,365
kWh
-
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,221 $3,340 $2,221
23,067
kWh
-
TOTAL RECOMMENDED $156,459 $143,822 $104,495
1,124,005
kWh
$51,964
-
MMBtu
TOTAL IMPLEMENTED $99,955 $63,449 $69,390
754,092
kWh
$30,564
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs