ITAC Assessment: OK0772
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ITAC Assessment: OK0772
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Assessment Year 2009
Principal Product Metal Finishing
NAICS 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $1
M
to 5
M
# of Employees 95
Plant Area 50,000
ft2
Annual Production 480,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $133,228 1,686,283
kWh
Natural Gas $190,054 16,104
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $31,400 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,113

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $7,160 - $7,160
90,630
kWh
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,160 - $7,160
90,630
kWh
- -
03 2.4221: Install compressor air intakes in coolest locations $1,094 $353 $1,094
13,853
kWh
- -
04 2.2437: Recover waste heat from equipment $4,498 $2,767 - $4,498
-
MMBtu
-
05 2.1212: Operate boilers on high fire setting $4,261 $17,500 - $4,261
-
MMBtu
-
06 4.611: Begin a practice of predictive / preventative maintenance $400 - - - $400
07 2.7142: Utilize higher efficiency lamps and/or ballasts $2,532 $2,954 $2,532
30,930
kWh
- -
08 2.2136: Install / repair insulation on steam lines $4,295 $953 - $4,295
-
MMBtu
-
TOTAL RECOMMENDED $31,400 $24,527 $17,946
226,043
kWh
$13,054
-
MMBtu
$400
TOTAL IMPLEMENTED $21,113 $20,454 $16,852
212,190
kWh
$4,261
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs