ITAC Assessment: OK0768
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ITAC Assessment: OK0768
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Assessment Year 2008
Principal Product Aluminium Extrusions
NAICS 332321: Metal Window and Door Manufacturing
SIC 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing
Sales Range $100
M
to 500
M
# of Employees 655
Plant Area 430,000
ft2
Annual Production 25,000,000
lb
Production Hrs. Annual 7,488
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,137,765 24,002,112
kWh
Natural Gas $1,083,147 113,427
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $389,605 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $177,910

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Consumption Savings
01 2.7134: Use photocell controls $959 $398 $959
73
kWh
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,022 $4,452 $2,022
219
kWh
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $10,704 $17,980 $10,704
412
kWh
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $208 $1,615 $208
18
kWh
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $441 $2,703 $441
28
kWh
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,145 $16,980 $2,145
137
kWh
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $463 $2,027 $463
35
kWh
- -
08 3.4159: Replace treated water with well / surface water $12,550 $152,330 - - $12,550
-
Tgal
09 2.2437: Recover waste heat from equipment $11,400 $7,484 - $11,400
-
MMBtu
-
10 2.4221: Install compressor air intakes in coolest locations $1,626 $749 $1,626
121
kWh
- -
11 2.2136: Install / repair insulation on steam lines $16,897 $1,517 $16,897
1,860
kWh
- -
12 2.2622: Replace existing chiller with high efficiency model $7,034 $129,640 $7,034
545
kWh
- -
13 2.2612: Use cooling tower water instead of refrigeration $25,952 $64,800 $25,952
1,993
kWh
- -
14 2.4133: Use most efficient type of electric motors $2,760 $7,525 $2,760
236
kWh
- -
15 2.1116: Improve combustion control capability $131,460 $41,080 - $131,460
-
MMBtu
-
16 2.2437: Recover waste heat from equipment $23,790 $36,060 - $23,790
-
MMBtu
-
17 3.4113: Treat and reuse rinse waters $139,194 $135,000 - - $139,194
-
Tgal
TOTAL RECOMMENDED $389,605 $622,340 $71,211
5,677
kWh
$166,650
-
MMBtu
$151,744
-
Tgal
TOTAL IMPLEMENTED $177,910 $261,025 $46,450
3,186
kWh
$131,460
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs