| Assessment Year | 2007 |
|---|---|
| Principal Product | Aerospace Metal Processing and Plating |
| NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | greater than $500 M |
| # of Employees | 140 |
| Plant Area |
350,000
ft2
|
| Annual Production | 3,650,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $225,524 | 3,773,600 |
kWh
|
$0.060 |
| Natural Gas | $323,486 | 28,076 |
MMBtu
|
$11.52 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $101,984 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $58,937 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $8,664 | $3,013 | - |
$8,664
-
MMBtu
|
|
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,523 | $559 |
$3,523
73,869
kWh
|
- | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,835 | $6,840 |
$1,835
30,584
kWh
|
- | |
| 04 | 2.1212: Operate boilers on high fire setting | $22,448 | $2,495 | - |
$22,448
-
MMBtu
|
|
| 05 | 2.2135: Repair and eliminate steam leaks | $22,467 | $1,029 | - |
$22,467
-
MMBtu
|
|
| 06 | 2.7261: Install timers and/or thermostats | $34,710 | $1,002 | - |
$34,710
-
MMBtu
|
|
| 07 | 2.2136: Install / repair insulation on steam lines | $8,337 | $8,477 | - |
$8,337
-
MMBtu
|
|
| TOTAL RECOMMENDED | $101,984 | $23,415 |
$5,358
104,453
kWh
|
$96,626
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $58,937 | $13,936 |
$5,358
104,453
kWh
|
$53,579
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs