ITAC Assessment: OK0726
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ITAC Assessment: OK0726
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Assessment Year 2006
Principal Product Poultry Products
NAICS 311615: Poultry Processing
SIC 2015: Poultry Slaughtering and Processing
Sales Range $100
M
to 500
M
# of Employees 410
Plant Area 230,000
ft2
Annual Production 400,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $531,643 15,499,800
kWh
Electricity Demand $335,070 33,608
kW-mo/yr
Natural Gas $576,759 81,925
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $149,917 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4234: Cool compressor air intake with heat exchanger $1,838 $2,305 $1,204
33,072
kWh
$634
-
kW-mo/yr
-
02 2.6231: Utilize controls to operate equipment only when needed $11,412 $13,554 $7,475
205,369
kWh
$3,937
-
kW-mo/yr
-
03 2.2511: Insulate bare equipment $2,127 $339 - - $2,127
-
MMBtu
04 2.2414: Use waste heat from hot flue gases to preheat $21,283 $32,000 - - $21,283
-
MMBtu
05 2.2441: Preheat boiler makeup water with waste process heat $18,769 $16,500 - - $18,769
-
MMBtu
06 2.1231: Establish burner maintenance schedule for boilers $31,992 $32,500 - - $31,992
-
MMBtu
07 2.2437: Recover waste heat from equipment $55,348 $35,269 - - $55,348
-
MMBtu
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,168 $8,723 $3,168
91,020
kWh
- -
09 2.1121: Use insulation in furnaces to facilitate heating / cooling $579 $2,006 $579
16,351
kWh
- -
10 2.7135: Install occupancy sensors $1,213 $331 $1,213
34,265
kWh
- -
11 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,188 $5,750 - $2,188
-
kW-mo/yr
-
TOTAL RECOMMENDED $149,917 $149,277 $13,639
380,077
kWh
$6,759
-
kW-mo/yr
$129,519
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs