| Assessment Year | 2004 |
|---|---|
| Principal Product | Pressure Control Valves for Oil & Gas Field |
| NAICS | 333132: Oil and Gas Field Machinery and Equipment Manufacturing |
| SIC | 3533: Oil and Gas Field Machinery and Equipment |
| Sales Range | less than $500 k |
| # of Employees | 160 |
| Plant Area |
120,000
ft2
|
| Annual Production | 18,000
pieces
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Oklahoma |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $129,381 | 4,774,200 |
kWh
|
$0.027 |
| Electricity Demand | $87,172 | 11,515 |
kW-mo/yr
|
$7.57 |
| Electricity Fees | $61,948 | - |
|
- |
| Natural Gas | $79,818 | 11,170 |
MMBtu
|
$7.15 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $61,405 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $27,783 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,075 | $823 |
$3,531
130,280
kWh
|
- | - | - | - | $(-456.0) | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,817 | $3,690 |
$1,817
67,033
kWh
|
- | - | - | - | - | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,836 | $10,835 |
$6,292
232,170
kWh
|
- | - | - | - | $(-456.0) | - | |
| 04 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $13,162 | $800 | - | - | $13,162 | - | - | - | - | |
| 05 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $22,602 | $28,350 |
$14,765
544,836
kWh
|
$24,478
-
kW-mo/yr
|
- |
$(-16,641.0)
-
MMBtu
|
- | - | - | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $5,188 | $12,597 | - | - | - |
$5,188
-
MMBtu
|
- | - | - | |
| 07 | 2.6232: Install set-back timers | $3,347 | $2,200 | - | - | - |
$3,347
-
MMBtu
|
- | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,847 | $14,078 |
$325
11,980
kWh
|
$157
-
kW-mo/yr
|
- | - | - | $1,934 | $431 | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $546 | $1,154 |
$135
4,993
kWh
|
- | - | - | - | $346 | $65 | |
| 10 | 3.5316: Contract a wood pallet recycling company | $2,985 | - | - | - | - | - |
$2,985
-
lb
|
- | - | |
| TOTAL RECOMMENDED | $61,405 | $74,527 |
$26,865
991,292
kWh
|
$24,635
-
kW-mo/yr
|
$13,162 |
$(-8,106.0)
-
MMBtu
|
$2,985
-
lb
|
$1,368 | $496 | ||
| TOTAL IMPLEMENTED | $27,783 | $19,502 |
$11,775
434,476
kWh
|
- | $13,162 |
$3,347
-
MMBtu
|
- | $(-566.0) | $65 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs