ITAC Assessment: OK0675
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ITAC Assessment: OK0675
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Assessment Year 2003
Principal Product Winches and Speed Reducer
NAICS 333923: Overhead Traveling Crane, Hoist, and Monorail System Manufacturing
SIC 3531: Construction Machinery and Equipment
Sales Range $10
M
to 50
M
# of Employees 85
Plant Area 80,000
ft2
Annual Production 18,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $74,273 1,584,300
kWh
Electricity Fees $1,425 -
Natural Gas $8,952 1,150
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $90,833 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,010

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings Increase in Production Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $274 $256 $168
5,265
kWh
$106
-
kW-mo/yr
- - - - - - -
02 2.7135: Install occupancy sensors $124 $231 $124
3,890
kWh
- - - - - - - -
03 2.7241: Install outside air damper / economizer on hvac unit $4,171 $2,000 $4,171
130,342
kWh
- - - - - - - -
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,210 $2,000 - $2,210
-
kW-mo/yr
- - - - - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $565 $367 $473
14,788
kWh
$188
-
kW-mo/yr
- - - - $(-96.0) - -
06 2.3212: Optimize plant power factor $428 $2,730 - - $428 - - - - - -
07 2.2437: Recover waste heat from equipment $4,672 $2,173 - - - $4,672
-
MMBtu
- - - - -
08 2.6232: Install set-back timers $1,993 - - - - $1,993
-
MMBtu
- - - - -
09 3.5146: Utilize a central coolant system for cleaning and reuse of metal working fluid $14,350 $23,640 - - - - - $5,856
-
gal
- $8,494 -
10 2.7141: Lower light fixtures in high ceiling areas $61,378 $3,000 - - - - - - - - $61,378
11 3.4116: Meter recycled water (to reduce sewer charges) $668 $287 - - - - $668
-
Tgal
- - - -
TOTAL RECOMMENDED $90,833 $36,684 $4,936
154,285
kWh
$2,504
-
kW-mo/yr
$428 $6,665
-
MMBtu
$668
-
Tgal
$5,856
-
gal
$(-96.0) $8,494 $61,378
TOTAL IMPLEMENTED $5,010 $2,623 $4,812
150,395
kWh
$294
-
kW-mo/yr
- - - - $(-96.0) - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs