| Assessment Year | 2003 |
|---|---|
| Principal Product | Wire Products |
| NAICS | 331222: Steel Wire Drawing |
| SIC | 3315: Steel Wiredrawing and Steel Nails and Spikes |
| Sales Range | $50 M to 100M |
| # of Employees | 270 |
| Plant Area |
300,020
ft2
|
| Annual Production | 138,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Oklahoma |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,428,445 | 51,106,406 |
kWh
|
$0.028 |
| Electricity Demand | $667,902 | 84,249 |
kW-mo/yr
|
$7.93 |
| Electricity Fees | $(-239,254.0) | - |
|
- |
| Natural Gas | $1,444,355 | 328,247 |
MMBtu
|
$4.40 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $463,128 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $29,664 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1233: Analyze flue gas for proper air/fuel ratio | $8,017 | $1,000 | - | - |
$8,017
-
MMBtu
|
- | - | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $233,293 | $16,564 |
$(-861.0)
30,753
kWh
|
$(-333.0)
-
kW-mo/yr
|
$234,487
-
MMBtu
|
- | - | |
| 03 | 2.2515: Use optimum thickness insulation | $26,256 | $34,540 | n/a | - | - |
$26,256
-
MMBtu
|
- | - |
| 04 | 2.4227: Use compressor air filters | $7,440 | $670 |
$5,641
201,480
kWh
|
$2,189
-
kW-mo/yr
|
- | - | $(-390.0) | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $12,926 | - |
$12,926
461,652
kWh
|
- | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $14,207 | $1,007 |
$10,668
380,986
kWh
|
$4,139
-
kW-mo/yr
|
- | $(-600.0) | - | |
| 07 | 2.4133: Use most efficient type of electric motors | $160,989 | $2,444,362 |
$69,292
2,474,704
kWh
|
$16,177
-
kW-mo/yr
|
- | $75,520 | - | |
| TOTAL RECOMMENDED | $463,128 | $2,498,143 |
$97,666
3,549,575
kWh
|
$22,172
-
kW-mo/yr
|
$268,760
-
MMBtu
|
$74,920 | $(-390.0) | ||
| TOTAL IMPLEMENTED | $29,664 | $2,677 |
$16,309
582,466
kWh
|
$6,328
-
kW-mo/yr
|
$8,017
-
MMBtu
|
$(-600.0) | $(-390.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs