| Assessment Year | 2003 |
|---|---|
| Principal Product | Toner |
| NAICS | 325992: Photographic Film, Paper, Plate, and Chemical Manufacturing |
| SIC | 3861: Photographic Equipment and Supplies |
| Sales Range | $50 M to 100M |
| # of Employees | 180 |
| Plant Area |
850,000
ft2
|
| Annual Production | 15,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Oklahoma |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,120,162 | 89,640,000 |
kWh
|
$0.024 |
| Electricity Demand | $1,097,003 | 160,134 |
kW-mo/yr
|
$6.85 |
| Electricity Fees | $89,455 | - |
|
- |
| Natural Gas | $884,739 | 188,529 |
MMBtu
|
$4.69 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $323,719 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $163,185 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $26,150 | $61,955 |
$20,969
884,760
kWh
|
$6,408
-
kW-mo/yr
|
- | - | $(-1,227.0) | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $25,013 | $38,456 |
$7,235
305,269
kWh
|
$2,220
-
kW-mo/yr
|
- | $15,558 | - | |
| 03 | 2.7135: Install occupancy sensors | $6,113 | $1,885 |
$6,113
257,929
kWh
|
- | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,597 | - |
$3,370
142,200
kWh
|
$1,027
-
kW-mo/yr
|
- | $(-800.0) | - | |
| 05 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $67,238 | - | - |
$67,238
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $21,821 | $1,125 |
$16,713
705,180
kWh
|
$5,108
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4234: Cool compressor air intake with heat exchanger | $50,260 | $51,780 |
$38,490
1,624,068
kWh
|
$11,770
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $31,772 | $9,500 | - | - |
$31,772
-
MMBtu
|
- | - | |
| 09 | 2.2511: Insulate bare equipment | $1,369 | $1,455 | - | - |
$1,369
-
MMBtu
|
- | - | |
| 10 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,501 | $6,296 |
$3,501
147,759
kWh
|
- | - | - | - | |
| 11 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $32,447 | $112,608 | n/a |
$32,447
1,369,074
kWh
|
- | - | - | - |
| 12 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $16,404 | $34,425 | n/a |
$16,404
692,161
kWh
|
- | - | - | - |
| 13 | 2.7311: Ventilation system to shut off when room is not in use | $38,034 | $1,647 |
$29,131
1,229,153
kWh
|
$8,903
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $323,719 | $321,132 |
$174,373
7,357,553
kWh
|
$102,674
-
kW-mo/yr
|
$33,141
-
MMBtu
|
$14,758 | $(-1,227.0) | ||
| TOTAL IMPLEMENTED | $163,185 | $44,568 |
$62,562
2,639,731
kWh
|
$84,496
-
kW-mo/yr
|
$1,369
-
MMBtu
|
$14,758 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs