| Assessment Year | 2003 |
|---|---|
| Principal Product | Automotive Door Seals |
| NAICS | 326299: All Other Rubber Product Manufacturing |
| SIC | 3069: Fabricated Rubber Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 430 |
| Plant Area |
250,000
ft2
|
| Annual Production | 25
pieces
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Oklahoma |
| View Case Study | |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $691,547 | 19,108,800 |
kWh
|
$0.036 |
| Electricity Demand | $337,113 | 41,511 |
kW-mo/yr
|
$8.12 |
| Electricity Fees | $3,245 | - |
|
- |
| Natural Gas | $150,003 | 30,832 |
MMBtu
|
$4.87 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $154,935 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $82,742 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4224: Upgrade controls on compressors | $51,704 | $45,000 |
$37,204
1,200,118
kWh
|
$14,500
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $25,266 | - | - |
$25,266
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7221: Lower temperature during the winter season and vice-versa | $11,031 | - | - | - |
$11,031
-
MMBtu
|
- | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,978 | $367 |
$2,963
95,580
kWh
|
$1,155
-
kW-mo/yr
|
- | $(-1,140.0) | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $5,150 | $5,273 |
$5,150
166,120
kWh
|
- | - | - | - | |
| 06 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $30,454 | $60,000 |
$30,454
982,415
kWh
|
- | - | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $9,028 | $117 |
$6,832
220,402
kWh
|
$2,664
-
kW-mo/yr
|
- | - | $(-468.0) | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,609 | $30,876 |
$2,541
81,967
kWh
|
$1,843
-
kW-mo/yr
|
- | - | $1,225 | |
| 09 | 2.7135: Install occupancy sensors | $6,270 | $2,004 |
$6,270
202,272
kWh
|
- | - | - | - | |
| 10 | 2.6241: Reduce temperature of process equipment when on standby | $7,445 | - |
$4,453
143,640
kWh
|
- |
$2,992
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $154,935 | $143,637 |
$95,867
3,092,514
kWh
|
$45,428
-
kW-mo/yr
|
$14,023
-
MMBtu
|
$(-1,140.0) | $757 | ||
| TOTAL IMPLEMENTED | $82,742 | $83,520 |
$54,128
1,746,057
kWh
|
$17,498
-
kW-mo/yr
|
$11,031
-
MMBtu
|
$(-1,140.0) | $1,225 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs