ITAC Assessment: OK0643
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ITAC Assessment: OK0643
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Assessment Year 2002
Principal Product Fire Tube Boilers
NAICS
n/a
SIC 3433: Heating Equipment, Except Electric and Warm Air Furnaces
Sales Range $10
M
to 50
M
# of Employees 85
Plant Area 80,000
ft2
Annual Production 250
pieces
Production Hrs. Annual 2,600
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $25,281 760,560
kWh
Electricity Demand $13,749 -
Electricity Fees $460 -
Natural Gas $171,519 32,346
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $183,780 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $128,268

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.6232: Install set-back timers $3,635 $558 - - $3,635
-
MMBtu
- -
02 2.3212: Optimize plant power factor $2,012 $3,430 - - - - $2,012
03 4.426: Modify workload $17,500 $2,500 - - - $17,500 -
04 2.2511: Insulate bare equipment $1,163 $1,440 - - $1,163
-
MMBtu
- -
05 4.111: Add equipment/ operators to reduce production bottleneck $36,000 $384 - - - $36,000 -
06 4.122: Develop standard procedures to improve internal yields $117,500 $4,800 - - - $117,500 -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,970 $300 $4,870
149,733
kWh
$1,200
-
kW-mo/yr
- $(-100.0) -
TOTAL RECOMMENDED $183,780 $13,412 $4,870
149,733
kWh
$1,200
-
kW-mo/yr
$4,798
-
MMBtu
$170,900 $2,012
TOTAL IMPLEMENTED $128,268 $7,098 $4,870
149,733
kWh
$1,200
-
kW-mo/yr
$4,798
-
MMBtu
$117,400 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs