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ITAC Assessment: OK0630
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ITAC Assessment: OK0630
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
Oklahoma State University Oklahoma State University
Assessment Year 2001
Principal Product Gray & ductile iron castings
NAICS
n/a
SIC 3322: Malleable Iron Foundries
Sales Range $5
M
to 10
M
# of Employees 80
Plant Area 110,000
ft2
Annual Production 5,000,000
lb
Production Hrs. Annual 2,600
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $248,467 5,801,600
kWh
Electricity Demand $31,693 -
Electricity Fees $9,648 -
Natural Gas $182,205 25,097
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $180,289 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $33,747

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $19,953 $300 $20,253
470,992
kWh
- $(-300.0)
02 2.4231: Reduce the pressure of compressed air to the minimum required $1,400 - $1,400
32,585
kWh
- -
03 2.7444: Close holes and openings in building such as broken windows $1,994 $3,700 - $1,994
-
MMBtu
-
04 2.6232: Install set-back timers $11,800 $3,370 - $11,800
-
MMBtu
-
05 4.111: Add equipment/ operators to reduce production bottleneck $28,600 $5,000 - - $28,600
06 4.112: Replace old machine with new automatic multi-station tool $115,000 $180,000 - - $115,000
07 2.2437: Recover waste heat from equipment $1,542 $1,800 - $1,542
-
MMBtu
-
TOTAL RECOMMENDED $180,289 $194,170 $21,653
503,577
kWh
$15,336
-
MMBtu
$143,300
TOTAL IMPLEMENTED $33,747 $7,370 $20,253
470,992
kWh
$13,794
-
MMBtu
$(-300.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs