ITAC Assessment: OK0625
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ITAC Assessment: OK0625
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Assessment Year 2001
Principal Product Carbide Drills and Inserts
NAICS
n/a
SIC 3445:
Sales Range $10
M
to 50
M
# of Employees 126
Plant Area 52,000
ft2
Annual Production 2,700,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $138,659 6,563,712
kWh
Electricity Demand $54,164 12,750
kW-mo/yr
Electricity Fees $76,896 -
Natural Gas $6,050 2,172
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $105,619 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $102,977

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,900 $360 $2,210
104,675
kWh
$890
-
kW-mo/yr
- $(-200.0) - -
02 2.7111: Reduce illumination to minimum necessary levels $5,851 $84 $3,730
126,000
kWh
$1,071
-
kW-mo/yr
- - - $1,050
03 2.7135: Install occupancy sensors $376 $476 $376
17,280
kWh
- - - - -
04 2.6232: Install set-back timers $2,642 $1,408 - - $2,642
-
MMBtu
- - -
05 2.2523: Reduce infiltration to refrigerated areas; isolate hot equipment from refrigerated areas $868 $230 $472
22,350
kWh
$396
-
kW-mo/yr
- - - -
06 2.2622: Replace existing chiller with high efficiency model $39,782 $95,000 $28,358
1,344,000
kWh
$11,424
-
kW-mo/yr
- - - -
07 4.111: Add equipment/ operators to reduce production bottleneck $53,200 $30,400 - - - $42,000 $11,200 -
TOTAL RECOMMENDED $105,619 $127,958 $35,146
1,614,305
kWh
$13,781
-
kW-mo/yr
$2,642
-
MMBtu
$41,800 $11,200 $1,050
TOTAL IMPLEMENTED $102,977 $126,550 $35,146
1,614,305
kWh
$13,781
-
kW-mo/yr
- $41,800 $11,200 $1,050
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs