ITAC Assessment: OK0616
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ITAC Assessment: OK0616
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Assessment Year 2001
Principal Product Aluminum Foil
NAICS
n/a
SIC 3353: Aluminum Sheet, Plate, and Foil
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 275,000
ft2
Annual Production 3,750
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $333,544 40,869,000
kWh
Electricity Demand $696,105 275,000
kW-mo/yr
Electricity Fees $196,555 -
Natural Gas $3,623,445 864,066
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $2,667,711 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $558,957

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Product Savings
01 2.7144: Install spectral reflectors / delamp $447 $2,790 $129
15,800
kWh
$318
-
kW-mo/yr
- -
02 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $1,570 $1,040 $733
89,352
kWh
$837
-
kW-mo/yr
- -
03 2.4221: Install compressor air intakes in coolest locations $17,387 $4,428 $721
87,900
kWh
- $16,666
-
MMBtu
-
04 2.4225: Install common header on compressors $11,108 $7,010 $6,698
816,870
kWh
$4,410
-
kW-mo/yr
- -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $10,001 $25,778 n/a $6,028
735,183
kWh
$3,973
-
kW-mo/yr
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,349 $21,884 $4,437
541,148
kWh
$2,912
-
kW-mo/yr
- -
07 2.2442: Preheat combustion air with waste heat $1,930,557 $208,000 n/a - - $1,930,557
-
MMBtu
-
08 2.1121: Use insulation in furnaces to facilitate heating / cooling $13,739 $3,900 - - $13,739
-
MMBtu
-
09 2.1121: Use insulation in furnaces to facilitate heating / cooling $135,553 $58,580 n/a - - $135,553
-
MMBtu
-
10 4.111: Add equipment/ operators to reduce production bottleneck $540,000 $125,040 - - - $540,000
TOTAL RECOMMENDED $2,667,711 $458,450 $18,746
2,286,253
kWh
$12,450
-
kW-mo/yr
$2,096,515
-
MMBtu
$540,000
TOTAL IMPLEMENTED $558,957 $130,508 $1,454
177,252
kWh
$837
-
kW-mo/yr
$16,666
-
MMBtu
$540,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs