ITAC Assessment: OK0595
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ITAC Assessment: OK0595
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Assessment Year 2000
Principal Product Brass Pipe Fittings
NAICS
n/a
SIC 3494: Valves and Pipe Fittings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 400
Plant Area 115,000
ft2
Annual Production 18,940,541
lb
Production Hrs. Annual 8,760
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $182,668 7,080,598
kWh
Electricity Demand $98,433 -
Electricity Fees $6,470 -
Natural Gas $20,657 5,796
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $663,292 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $397,327

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $621 $1,212 $468
18,171
kWh
$153
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $520 $708 $189
7,327
kWh
$59
-
kW-mo/yr
$272 -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $19,857 $90,984 $10,134
361,958
kWh
$8,603
-
kW-mo/yr
- $1,120
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,695 $3,700 $4,695
121,336
kWh
- - -
05 2.7135: Install occupancy sensors $664 $2,106 $664
25,791
kWh
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $4,855 $6,930 $4,855
188,159
kWh
- - -
07 3.2176: Increase use of automation $367,920 $150,000 - - $367,920 -
08 4.446: Automate finishing process $227,760 $30,000 - - $227,760 -
09 4.711: Initiate a total quality management program $36,400 $65,450 - - - $36,400
TOTAL RECOMMENDED $663,292 $351,090 $21,005
722,742
kWh
$8,815
-
kW-mo/yr
$595,952 $37,520
TOTAL IMPLEMENTED $397,327 $251,614 $19,684
671,453
kWh
$8,603
-
kW-mo/yr
$367,920 $1,120
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs