ITAC Assessment: OK0525
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ITAC Assessment: OK0525
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Assessment Year 1997
Principal Product Sand castings
NAICS
n/a
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 250,000
ft2
Annual Production 220
ton
Production Hrs. Annual 4,160
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $275,984 11,016,120
kWh
Electricity Demand $220,167 -
Electricity Fees $1,730 -
Natural Gas $190,960 71,593
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $340,265 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,653

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 3.5221: Recycle casting sand $290,422 $282,500 $(-4,010.0)
(-74,736)
kWh
$(-14,332.0)
-
MMBtu
$308,764
-
lb
-
02 2.1131: Repair faulty insulation in furnaces, boilers, etc $9,080 $1,260 - $9,080
-
MMBtu
- -
03 2.6242: Minimize operation of equipment maintained in standby condition $5,369 $6,768 - $5,369
-
MMBtu
- -
04 2.6232: Install set-back timers $3,150 $630 $3,150
109,906
kWh
- - -
05 2.2442: Preheat combustion air with waste heat $2,850 $4,477 $(-92.0)
(-3,224)
kWh
$2,942
-
MMBtu
- -
06 2.1116: Improve combustion control capability $1,033 $2,805 - $1,033
-
MMBtu
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $147 $278 $65
1,758
kWh
- - $82
08 2.7135: Install occupancy sensors $134 $116 $134
4,689
kWh
- - -
09 3.1191: Change procedures / equipment / operating conditions $28,080 $2,090 - - - $28,080
TOTAL RECOMMENDED $340,265 $300,924 $(-753.0)
38,393
kWh
$4,092
-
MMBtu
$308,764
-
lb
$28,162
TOTAL IMPLEMENTED $8,653 $7,514 $3,284
114,595
kWh
$5,369
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs