| Assessment Year | 2007 |
|---|---|
| Principal Product | Steel Containers |
| NAICS | 332439: Other Metal Container Manufacturing |
| SIC | 3412: Metal Shipping Barrels, Drums, Kegs, and Pails |
| Sales Range | $10 M to 50M |
| # of Employees | 40 |
| Plant Area |
150,000
ft2
|
| Annual Production | 6,800,000
pieces
|
| Production Hrs. Annual | 2,000
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $160,855 | 1,702,514 |
kWh
|
$0.094 |
| Natural Gas | $584,640 | 33,411 |
MMBtu
|
$17.50 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $407,569 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $321,330 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Administrative Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,133 | $5,400 |
$6,132
105,173
kWh
|
$1
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,225 | $8,850 |
$3,119
53,500
kWh
|
$1
-
kW-mo/yr
|
- | - | $74 | $31 | |
| 03 | 2.7135: Install occupancy sensors | $1,189 | $2,100 |
$1,188
20,373
kWh
|
$1
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $2,578 | - |
$1,066
18,293
kWh
|
$1
-
kW-mo/yr
|
- | - | $312 | $1,199 | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $160 | $126 |
$67
1,152
kWh
|
$1
-
kW-mo/yr
|
- | - | $11 | $81 | |
| 06 | 2.2437: Recover waste heat from equipment | $1,117 | - |
$86
1,476
kWh
|
$1
-
kW-mo/yr
|
$1,030
-
MMBtu
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,489 | $501 |
$2,488
42,675
kWh
|
$1
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $442 | $2 |
$441
7,560
kWh
|
$1
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $621 | - |
$620
10,638
kWh
|
$1
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.7231: Use radiant heater for spot heating | $81,923 | - | - | - |
$81,923
-
MMBtu
|
- | - | - | |
| 11 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $307,692 | $5,801 | - | - | - |
$307,692
-
gal
|
- | - | |
| TOTAL RECOMMENDED | $407,569 | $22,780 |
$15,207
260,840
kWh
|
$9
-
kW-mo/yr
|
$82,953
-
MMBtu
|
$307,692
-
gal
|
$397 | $1,311 | ||
| TOTAL IMPLEMENTED | $321,330 | $22,780 |
$13,435
230,433
kWh
|
$6
-
kW-mo/yr
|
- |
$307,692
-
gal
|
$85 | $112 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Administrative Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs