| Assessment Year | 2025 |
|---|---|
| Principal Product | Concrete Pipe Machinery |
| NAICS | 333249: Other Industrial Machinery Manufacturing |
| SIC | 3559: Special Industry Machinery, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 55 |
| Plant Area |
96,500
ft2
|
| Annual Production | 50,000
units
|
| Production Hrs. Annual | 2,500
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $60,105 | 994,368 |
kWh
|
$0.060 | |
| Electricity Demand | $15,096 | 2,434 |
kW-mo/yr
|
$6.20 | |
| Electricity Fees | $13,205 | - |
|
- | |
| Natural Gas | $30,264 | 5,109 |
MMBtu
|
$5.92 | |
| LPG | $11,875 | 716 |
MMBtu
|
$16.58 | |
| Other Gas | $3,420 | 1 |
MMBtu
|
$3,420.00 | |
| Waste Disposal Costs | |||||
| Water Usage | $1,298 | 105 |
Tgal
|
$12.40 | |
| Water Disposal | $1,628 | 105 |
Tgal
|
$15.54 | |
| Other Liquid (non-haz) | $2,404 | 1 |
gal
|
$2,404.00 | |
| TOTAL YEARLY COSTS | $139,295 | ||||
| RECOMMENDED SAVINGS* | $113,431 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4321: Upgrade obsolete equipment | $90,884 | $425,000 | - | - | - | - | - | - | $15,884 | $75,000 | |
| 02 | 2.7231: Use radiant heater for spot heating | $10,375 | $11,349 |
$13,968
232,800
kWh
|
$1,633
-
kW-mo/yr
|
- |
$(-5,226.0)
-
MMBtu
|
- | - | - | - | |
| 03 | 3.2121: Convert to electrostatic powder coating | $8,794 | $54,473 | - | - | - | - | - | - | $8,794 | - | |
| 04 | 2.8121: Apply for tax-free status for energy purchases | $1,480 | $6,250 | - | - | $1,480 | - | - | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $805 | $1,400 |
$1,405
23,422
kWh
|
- | - | - | $(-500.0) | $(-100.0) | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $481 | $1,785 |
$481
8,010
kWh
|
- | - | - | - | - | - | - | |
| 07 | 2.6218: Turn off equipment when not in use | $355 | $63 |
$355
5,919
kWh
|
- | - | - | - | - | - | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $257 | $1,558 |
$186
3,103
kWh
|
$71
-
kW-mo/yr
|
- | - | - | - | - | - | |
| TOTAL RECOMMENDED | $113,431 | $501,878 |
$16,395
273,254
kWh
|
$1,704
-
kW-mo/yr
|
$1,480 |
$(-5,226.0)
-
MMBtu
|
$(-500.0) | $(-100.0) | $24,678 | $75,000 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs