| Assessment Year | 2024 |
|---|---|
| Principal Product | Valves and Gears |
| NAICS | 336310: Motor Vehicle Gasoline Engine and Engine Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $100 M to 500M |
| # of Employees | 500 |
| Plant Area |
320,000
ft2
|
| Annual Production | 350,000,000
units
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Nebraska |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $2,030,904 | 57,237,104 |
kWh
|
$0.035 | |
| Electricity Demand | $1,279,520 | 106,800 |
kW-mo/yr
|
$11.98 | |
| Electricity Fees | $375,516 | - |
|
- | |
| Natural Gas | $874,428 | 134,577 |
MMBtu
|
$6.50 | |
| Waste Disposal Costs | |||||
| Water Usage | $2,679 | 20,809 |
Tgal
|
$0.13 | |
| Water Disposal | $59,468 | 20,809 |
Tgal
|
$2.86 | |
| Solid Waste (non-haz) | $89,368 | 2,100,000 |
lb
|
$0.043 | |
| TOTAL YEARLY COSTS | $4,711,883 | ||||
| RECOMMENDED SAVINGS* | $487,334 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | By-product Production Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $98,059 | $3,032 | - | - | - |
$44,684
-
lb
|
- | - | $(-25,375.0) | $78,750 | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $89,480 | $25,000 |
$90,793
2,594,085
kWh
|
- | - | - | $(-1,213.0) | $(-100.0) | - | - | - | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $85,617 | $14,590 |
$85,617
2,446,208
kWh
|
- | - | - | - | - | - | - | - | |
| 04 | 2.8121: Apply for tax-free status for energy purchases | $48,320 | $758 | - | - | - | - | - | - | $48,320 | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $37,905 | $304,251 |
$17,264
493,258
kWh
|
$8,096
-
kW-mo/yr
|
- | - | $12,545 | - | - | - | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $26,827 | $11,637 |
$26,827
766,472
kWh
|
- | - | - | - | - | - | - | - | |
| 07 | 2.7243: Improve air circulation with destratification fans / other methods | $26,319 | $63,700 |
$1,355
38,724
kWh
|
$664
-
kW-mo/yr
|
- | - | - | - | - | - | $24,300 | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $26,160 | $15,000 |
$26,160
747,421
kWh
|
- | - | - | - | - | - | - | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $22,919 | $17,059 |
$15,043
429,788
kWh
|
$7,876
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $14,300 | $12,229 |
$14,300
408,573
kWh
|
- | - | - | - | - | - | - | - | |
| 11 | 2.3132: Recharge batteries on during off-peak demand periods | $4,437 | $379 | - |
$4,437
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,480 | $5,721 |
$1,126
32,179
kWh
|
$918
-
kW-mo/yr
|
- | - | $436 | - | - | - | - | |
| 13 | 2.7231: Use radiant heater for spot heating | $2,101 | $6,000 | - | - |
$2,101
-
MMBtu
|
- | - | - | - | - | - | |
| 14 | 2.7135: Install occupancy sensors | $1,781 | $798 |
$1,781
50,868
kWh
|
- | - | - | - | - | - | - | - | |
| 15 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $629 | $818 |
$154
4,415
kWh
|
$73
-
kW-mo/yr
|
- | - | $402 | - | - | - | - | |
| TOTAL RECOMMENDED | $487,334 | $480,972 |
$280,420
8,011,991
kWh
|
$22,064
-
kW-mo/yr
|
$2,101
-
MMBtu
|
$44,684
-
lb
|
$12,170 | $(-100.0) | $22,945 | $78,750 | $24,300 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | By-product Production Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs