ITAC Assessment: NL0053
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ITAC Assessment: NL0053
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Assessment Year 2021
Principal Product Food Grade Plastic Containers
NAICS 326160: Plastics Bottle Manufacturing
SIC 3085: Plastics Bottles
Sales Range $10
M
to 50
M
# of Employees 51
Plant Area 144,400
ft2
Annual Production 27,000,000
units
Production Hrs. Annual 6,000
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $441,634 7,173,429
kWh
Electricity Demand $148,491 19,172
kW-mo/yr
Electricity Fees $81,075 -
Natural Gas $41,008 7,986
MMBtu
Waste Disposal Costs
Water Usage $9,150 1,400
Tgal
Water Disposal $7,955 1,069
Tgal
TOTAL YEARLY COSTS $729,313
RECOMMENDED SAVINGS* $113,280 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $63,148

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings Increase in Production Savings
01 2.2628: Utilize a less expensive cooling method $46,240 $187,000 $12,988
209,477
kWh
- $11,585
-
Tgal
$13,396
-
Tgal
- $8,272 - -
02 2.6125: Keep equipment clean $24,724 $8,528 $(-416.0)
(-6,714)
kWh
$(-104.0)
-
kW-mo/yr
- - $7,476 - $17,768 -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $17,267 $4,456 $12,831
206,951
kWh
$4,436
-
kW-mo/yr
- - - - - -
04 2.7243: Improve air circulation with destratification fans / other methods $9,704 $12,000 $(-577.0)
(-9,310)
kWh
$(-219.3)
-
kW-mo/yr
- - - - - $10,500
05 3.4116: Meter recycled water (to reduce sewer charges) $6,360 $56 - - - $6,360
-
Tgal
- - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,013 $1,500 $3,461
55,827
kWh
- - - $(-448.0) - - -
07 2.4221: Install compressor air intakes in coolest locations $2,612 $1,245 $2,612
42,121
kWh
- - - - - - -
08 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,080 $56 - $2,080
-
kW-mo/yr
- - - - - -
09 2.4322: Use or replace with energy efficient substitutes $643 $1,643 $515
8,305
kWh
$129
-
kW-mo/yr
- - - - - -
10 3.5311: Recover and reuse waste material $637 $630 - - - - $56 $581 - -
TOTAL RECOMMENDED $113,280 $217,114 $31,414
506,657
kWh
$6,321
-
kW-mo/yr
$11,585
-
Tgal
$19,756
-
Tgal
$7,084 $8,853 $17,768 $10,500
TOTAL IMPLEMENTED $63,148 $26,596 $15,299
246,754
kWh
$6,193
-
kW-mo/yr
- $6,360
-
Tgal
$7,028 - $17,768 $10,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs