Assessment Year | 2021 |
---|---|
Principal Product | Food Grade Plastic Containers |
NAICS | 326160: Plastics Bottle Manufacturing |
SIC | 3085: Plastics Bottles |
Sales Range | $10 M to 50M |
# of Employees | 51 |
Plant Area |
144,400
ft2
|
Annual Production | 27,000,000
units
|
Production Hrs. Annual | 6,000
hrs
|
Location (State) | Missouri |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | ||
---|---|---|---|---|---|
Electricity Usage | $441,634 | 7,173,429 |
kWh
|
$0.062 | |
Electricity Demand | $148,491 | 19,172 |
kW-mo/yr
|
$7.75 | |
Electricity Fees | $81,075 | - |
|
- | |
Natural Gas | $41,008 | 7,986 |
MMBtu
|
$5.14 | |
Waste Disposal Costs | |||||
Water Usage | $9,150 | 1,400 |
Tgal
|
$6.54 | |
Water Disposal | $7,955 | 1,069 |
Tgal
|
$7.44 | |
TOTAL YEARLY COSTS | $729,313 | ||||
RECOMMENDED SAVINGS* | $113,280 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
IMPLEMENTED SAVINGS* | $63,148 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | Increase in Production Savings |
---|---|---|---|---|---|---|---|---|---|---|---|---|
01 | 2.2628: Utilize a less expensive cooling method | $46,240 | $187,000 |
$12,988
209,477
kWh
|
- |
$11,585
-
Tgal
|
$13,396
-
Tgal
|
- | $8,272 | - | - | |
02 | 2.6125: Keep equipment clean | $24,724 | $8,528 |
$(-416.0)
(-6,714)
kWh
|
$(-104.0)
-
kW-mo/yr
|
- | - | $7,476 | - | $17,768 | - | |
03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $17,267 | $4,456 |
$12,831
206,951
kWh
|
$4,436
-
kW-mo/yr
|
- | - | - | - | - | - | |
04 | 2.7243: Improve air circulation with destratification fans / other methods | $9,704 | $12,000 |
$(-577.0)
(-9,310)
kWh
|
$(-219.3)
-
kW-mo/yr
|
- | - | - | - | - | $10,500 | |
05 | 3.4116: Meter recycled water (to reduce sewer charges) | $6,360 | $56 | - | - | - |
$6,360
-
Tgal
|
- | - | - | - | |
06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,013 | $1,500 |
$3,461
55,827
kWh
|
- | - | - | $(-448.0) | - | - | - | |
07 | 2.4221: Install compressor air intakes in coolest locations | $2,612 | $1,245 |
$2,612
42,121
kWh
|
- | - | - | - | - | - | - | |
08 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $2,080 | $56 | - |
$2,080
-
kW-mo/yr
|
- | - | - | - | - | - | |
09 | 2.4322: Use or replace with energy efficient substitutes | $643 | $1,643 |
$515
8,305
kWh
|
$129
-
kW-mo/yr
|
- | - | - | - | - | - | |
10 | 3.5311: Recover and reuse waste material | $637 | $630 | - | - | - | - | $56 | $581 | - | - | |
TOTAL RECOMMENDED | $113,280 | $217,114 |
$31,414
506,657
kWh
|
$6,321
-
kW-mo/yr
|
$11,585
-
Tgal
|
$19,756
-
Tgal
|
$7,084 | $8,853 | $17,768 | $10,500 | ||
TOTAL IMPLEMENTED | $63,148 | $26,596 |
$15,299
246,754
kWh
|
$6,193
-
kW-mo/yr
|
- |
$6,360
-
Tgal
|
$7,028 | - | $17,768 | $10,500 | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | Increase in Production Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs