| Assessment Year | 2023 |
|---|---|
| Principal Product | Drywall Components |
| NAICS | 332311: Prefabricated Metal Building and Component Manufacturing |
| SIC | 3448: Prefabricated Metal Buildings and Components |
| Sales Range | $50 M to 100M |
| # of Employees | 120 |
| Plant Area |
140,000
ft2
|
| Annual Production | 166,400
thousand feet
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Nebraska |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $111,394 | 1,774,080 |
kWh
|
$0.063 | |
| Electricity Demand | $28,234 | 5,041 |
kW-mo/yr
|
$5.60 | |
| Electricity Fees | $5,019 | - |
|
- | |
| Natural Gas | $11,273 | 1,292 |
MMBtu
|
$8.72 | |
| Waste Disposal Costs | |||||
| Water Usage | $5,461 | 1,328 |
Tgal
|
$4.11 | |
| Water Disposal | $1,108 | 476 |
Tgal
|
$2.33 | |
| TOTAL YEARLY COSTS | $162,490 | ||||
| RECOMMENDED SAVINGS* | $530,352 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $519,239 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4322: Use or replace with energy efficient substitutes | $497,815 | $199,200 |
$5,339
86,114
kWh
|
$1,655
-
kW-mo/yr
|
- | - | $490,821 | |
| 02 | 2.7243: Improve air circulation with destratification fans / other methods | $15,605 | $20,000 |
$513
8,220
kWh
|
$92
-
kW-mo/yr
|
- | - | $15,000 | |
| 03 | 2.4224: Upgrade controls on compressors | $7,826 | $12,000 |
$6,628
106,911
kWh
|
$1,198
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,819 | $5,000 |
$6,559
105,792
kWh
|
- | $(-640.0) | $(-100.0) | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,139 | $3,320 |
$2,139
34,500
kWh
|
- | - | - | - | |
| 06 | 2.7211: Clean and maintain refrigerant condensers and towers | $937 | $1,210 |
$937
15,119
kWh
|
- | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $157 | $225 |
$59
946
kWh
|
$7
-
kW-mo/yr
|
$91 | - | - | |
| 08 | 2.7134: Use photocell controls | $54 | $57 |
$54
868
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $530,352 | $241,012 |
$22,228
358,470
kWh
|
$2,952
-
kW-mo/yr
|
$(-549.0) | $(-100.0) | $505,821 | ||
| TOTAL IMPLEMENTED | $519,239 | $224,200 |
$12,411
200,126
kWh
|
$1,747
-
kW-mo/yr
|
$(-640.0) | $(-100.0) | $505,821 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs