| Assessment Year | 2023 |
|---|---|
| Principal Product | Rubber O-Rings |
| NAICS | 326291: Rubber Product Manufacturing for Mechanical Use |
| SIC | 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods |
| Sales Range | $5 M to 10M |
| # of Employees | 43 |
| Plant Area |
75,350
ft2
|
| Annual Production | 130,000,000
units
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Nebraska |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $140,151 | 3,027,750 |
kWh
|
$0.046 | |
| Electricity Demand | $153,153 | 9,850 |
kW-mo/yr
|
$15.55 | |
| Waste Disposal Costs | |||||
| Water Usage | $5,115 | 3,616 |
Tgal
|
$1.41 | |
| Water Disposal | $3,027 | 3,616 |
Tgal
|
$0.84 | |
| TOTAL YEARLY COSTS | $301,446 | ||||
| RECOMMENDED SAVINGS* | $51,708 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $45,158 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $31,345 | $100,000 |
$31,345
677,005
kWh
|
- | - | - | - | - | |
| 02 | 2.7243: Improve air circulation with destratification fans / other methods | $10,358 | $17,280 |
$1,347
29,290
kWh
|
$911
-
kW-mo/yr
|
- | - | - | $8,100 | |
| 03 | 2.4224: Upgrade controls on compressors | $6,550 | $20,000 |
$6,550
141,473
kWh
|
- | - | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,587 | $2,300 |
$2,967
64,076
kWh
|
- | - | $(-1,280.0) | $(-100.0) | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $812 | $2,080 |
$812
17,540
kWh
|
- | - | - | - | - | |
| 06 | 2.7221: Lower temperature during the winter season and vice-versa | $658 | $80 |
$658
14,301
kWh
|
- | - | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $270 | $415 |
$49
1,052
kWh
|
$22
-
kW-mo/yr
|
- | $199 | - | - | |
| 08 | 3.4155: Meter waste water | $128 | $250 | - | - |
$406
-
Tgal
|
- | $(-278.0) | - | |
| TOTAL RECOMMENDED | $51,708 | $142,405 |
$43,728
944,737
kWh
|
$933
-
kW-mo/yr
|
$406
-
Tgal
|
$(-1,081.0) | $(-378.0) | $8,100 | ||
| TOTAL IMPLEMENTED | $45,158 | $122,405 |
$37,178
803,264
kWh
|
$933
-
kW-mo/yr
|
$406
-
Tgal
|
$(-1,081.0) | $(-378.0) | $8,100 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs