| Assessment Year | 2022 |
|---|---|
| Principal Product | Commercial Doors |
| NAICS | 332321: Metal Window and Door Manufacturing |
| SIC | 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing |
| Sales Range | $100 M to 500M |
| # of Employees | 650 |
| Plant Area |
373,000
ft2
|
| Annual Production | 400,000
units
|
| Production Hrs. Annual | 7,509
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $401,137 | 10,355,851 |
kWh
|
$0.039 | |
| Electricity Demand | $514,237 | 21,997 |
kW-mo/yr
|
$23.38 | |
| Natural Gas | $248,498 | 43,718 |
MMBtu
|
$5.68 | |
| Waste Disposal Costs | |||||
| Water Usage | $32,441 | 9,984 |
Tgal
|
$3.25 | |
| Water Disposal | $33,775 | 9,984 |
Tgal
|
$3.38 | |
| TOTAL YEARLY COSTS | $1,230,088 | ||||
| RECOMMENDED SAVINGS* | $115,608 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $63,735 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $41,224 | $20,136 | - | - |
$41,224
-
MMBtu
|
- | - | |
| 02 | 2.4224: Upgrade controls on compressors | $32,832 | $16,500 |
$15,952
409,028
kWh
|
$16,880
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $26,148 | $35 | - |
$26,148
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7228: Avoid introducing hot, humid, or dirty air into hvac system | $6,619 | $1,180 |
$2,060
52,813
kWh
|
$4,559
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $4,030 | $4,945 |
$4,030
103,338
kWh
|
- | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,590 | $23,500 |
$4,250
108,967
kWh
|
- | - | $(-560.0) | $(-100.0) | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $675 | $3,315 |
$317
8,138
kWh
|
$358
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $490 | $854 |
$123
3,154
kWh
|
$101
-
kW-mo/yr
|
- | $266 | - | |
| TOTAL RECOMMENDED | $115,608 | $70,465 |
$26,732
685,438
kWh
|
$48,046
-
kW-mo/yr
|
$41,224
-
MMBtu
|
$(-294.0) | $(-100.0) | ||
| TOTAL IMPLEMENTED | $63,735 | $44,204 |
$20,642
529,287
kWh
|
$43,487
-
kW-mo/yr
|
- | $(-294.0) | $(-100.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs