Assessment Year | 2022 |
---|---|
Principal Product | Filters |
NAICS | 336310: Motor Vehicle Gasoline Engine and Engine Parts Manufacturing |
SIC | 3714: Motor Vehicle Parts and Accessories |
Sales Range | $100 M to 500M |
# of Employees | 1,123 |
Plant Area |
993,574
ft2
|
Annual Production | 60,000,000
units
|
Production Hrs. Annual | 7,344
hrs
|
Location (State) | Nebraska |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | ||
---|---|---|---|---|---|
Electricity Usage | $1,120,998 | 17,188,917 |
kWh
|
$0.065 | |
Electricity Demand | $866,835 | 68,843 |
kW-mo/yr
|
$12.59 | |
Electricity Fees | $213,246 | - |
|
- | |
Natural Gas | $503,198 | 126,942 |
MMBtu
|
$3.96 | |
Waste Disposal Costs | |||||
Water Usage | $19,300 | 116,865 |
Tgal
|
$0.17 | |
Water Disposal | $295,887 | 177,525 |
Tgal
|
$1.67 | |
TOTAL YEARLY COSTS | $3,019,464 | ||||
RECOMMENDED SAVINGS* | $348,140 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
IMPLEMENTED SAVINGS* | $225,380 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
---|---|---|---|---|---|---|---|---|---|---|
01 | 2.4239: Eliminate or reduce compressed air usage | $102,048 | $20,000 |
$77,143
1,186,813
kWh
|
$24,905
-
kW-mo/yr
|
- | - | - | - | |
02 | 2.7241: Install outside air damper / economizer on hvac unit | $66,280 | $33,738 |
$66,280
1,019,696
kWh
|
- | - | - | - | - | |
03 | 3.4115: Recover and reuse cooling water | $66,179 | $102,065 |
$(-17,162.7)
(-262,065)
kWh
|
$(-5,134.1)
-
kW-mo/yr
|
- |
$88,476
-
Tgal
|
- | - | |
04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $36,067 | $72,620 |
$26,175
400,211
kWh
|
$9,892
-
kW-mo/yr
|
- | - | - | - | |
05 | 2.2437: Recover waste heat from equipment | $32,997 | $9,000 | - | - |
$32,997
-
MMBtu
|
- | - | - | |
06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $18,531 | $4,500 |
$21,211
324,334
kWh
|
- | - | - | $(-2,580.0) | $(-100.0) | |
07 | 2.4221: Install compressor air intakes in coolest locations | $9,268 | $4,025 |
$9,268
141,709
kWh
|
- | - | - | - | - | |
08 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $7,026 | $43 | - |
$7,026
-
kW-mo/yr
|
- | - | - | - | |
09 | 2.4239: Eliminate or reduce compressed air usage | $6,199 | $4,780 |
$6,199
95,365
kWh
|
- | - | - | - | - | |
10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,554 | $5,468 |
$1,940
29,850
kWh
|
$614
-
kW-mo/yr
|
- | - | - | - | |
11 | 2.4322: Use or replace with energy efficient substitutes | $990 | $943 |
$990
15,239
kWh
|
- | - | - | - | - | |
TOTAL RECOMMENDED | $348,140 | $257,182 |
$192,044
2,951,152
kWh
|
$37,303
-
kW-mo/yr
|
$32,997
-
MMBtu
|
$88,476
-
Tgal
|
$(-2,580.0) | $(-100.0) | ||
TOTAL IMPLEMENTED | $225,380 | $204,653 |
$109,307
1,679,143
kWh
|
$30,277
-
kW-mo/yr
|
- |
$88,476
-
Tgal
|
$(-2,580.0) | $(-100.0) | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs