ITAC Assessment: NL0065
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ITAC Assessment: NL0065
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Assessment Year 2022
Principal Product Filters
NAICS 336310: Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 1,123
Plant Area 993,574
ft2
Annual Production 60,000,000
units
Production Hrs. Annual 7,344
hrs
Location (State) Nebraska

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,120,998 17,188,917
kWh
Electricity Demand $866,835 68,843
kW-mo/yr
Electricity Fees $213,246 -
Natural Gas $503,198 126,942
MMBtu
Waste Disposal Costs
Water Usage $19,300 116,865
Tgal
Water Disposal $295,887 177,525
Tgal
TOTAL YEARLY COSTS $3,019,464
RECOMMENDED SAVINGS* $348,140 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $225,380

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4239: Eliminate or reduce compressed air usage $102,048 $20,000 $77,143
1,186,813
kWh
$24,905
-
kW-mo/yr
- - - -
02 2.7241: Install outside air damper / economizer on hvac unit $66,280 $33,738 $66,280
1,019,696
kWh
- - - - -
03 3.4115: Recover and reuse cooling water $66,179 $102,065 $(-17,162.7)
(-262,065)
kWh
$(-5,134.1)
-
kW-mo/yr
- $88,476
-
Tgal
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $36,067 $72,620 $26,175
400,211
kWh
$9,892
-
kW-mo/yr
- - - -
05 2.2437: Recover waste heat from equipment $32,997 $9,000 - - $32,997
-
MMBtu
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $18,531 $4,500 $21,211
324,334
kWh
- - - $(-2,580.0) $(-100.0)
07 2.4221: Install compressor air intakes in coolest locations $9,268 $4,025 $9,268
141,709
kWh
- - - - -
08 2.3131: Reschedule plant operations or reduce load to avoid peaks $7,026 $43 - $7,026
-
kW-mo/yr
- - - -
09 2.4239: Eliminate or reduce compressed air usage $6,199 $4,780 $6,199
95,365
kWh
- - - - -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,554 $5,468 $1,940
29,850
kWh
$614
-
kW-mo/yr
- - - -
11 2.4322: Use or replace with energy efficient substitutes $990 $943 $990
15,239
kWh
- - - - -
TOTAL RECOMMENDED $348,140 $257,182 $192,044
2,951,152
kWh
$37,303
-
kW-mo/yr
$32,997
-
MMBtu
$88,476
-
Tgal
$(-2,580.0) $(-100.0)
TOTAL IMPLEMENTED $225,380 $204,653 $109,307
1,679,143
kWh
$30,277
-
kW-mo/yr
- $88,476
-
Tgal
$(-2,580.0) $(-100.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs