| Assessment Year | 1998 |
|---|---|
| Principal Product | custom plastic extursions |
| NAICS |
n/a
|
| SIC | 3082: Unsupported Plastics Profile Shapes |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
135,000
ft2
|
| Annual Production | 7,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $79,062 | 3,601,700 |
kWh
|
$0.022 |
| Electricity Demand | $40,584 | 7,743 |
kW-mo/yr
|
$5.24 |
| Natural Gas | $8,003 | 1,483 |
MMBtu
|
$5.40 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $99,700 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $33,020 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4239: Eliminate or reduce compressed air usage | $14,180 | $10,050 |
$8,600
464,537
kWh
|
$5,580
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,210 | $4,420 |
$1,340
72,685
kWh
|
$870
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $1,240 | $390 |
$750
40,739
kWh
|
$490
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $840 | $350 |
$510
27,550
kWh
|
$330
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $450 | $1,020 |
$220
12,016
kWh
|
$150
-
kW-mo/yr
|
- | $80 | - | - | |
| 06 | 3.5311: Recover and reuse waste material | $22,040 | $570 | - | - |
$22,040
-
lb
|
- | - | - | |
| 07 | 4.445: Install equipment to move product | $43,400 | $82,500 |
$(-1,150.0)
(-62,427)
kWh
|
$(-2,250.0)
-
kW-mo/yr
|
- | $46,800 | - | - | |
| 08 | 4.125: | $8,520 | $8,480 | - | - | - | - | - | $8,520 | |
| 09 | 4.131: Modify process to reduce material use/cost | $6,820 | $18,750 | - | - | - | - | $6,820 | - | |
| TOTAL RECOMMENDED | $99,700 | $126,530 |
$10,270
555,100
kWh
|
$5,170
-
kW-mo/yr
|
$22,040
-
lb
|
$46,880 | $6,820 | $8,520 | ||
| TOTAL IMPLEMENTED | $33,020 | $43,070 |
$10,670
576,788
kWh
|
$6,930
-
kW-mo/yr
|
- | $80 | $6,820 | $8,520 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs