ITAC Assessment: NL0054
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ITAC Assessment: NL0054
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Assessment Year 2021
Principal Product Mailbox Units
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 260
Plant Area 200,000
ft2
Annual Production 118,000
units
Production Hrs. Annual 2,200
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $130,664 3,898,640
kWh
Electricity Demand $269,509 12,937
kW-mo/yr
Electricity Fees $40,318 -
Natural Gas $91,474 26,129
MMBtu
Waste Disposal Costs
Water Usage $18,447 5,290
Tgal
Water Disposal $29,802 5,290
Tgal
TOTAL YEARLY COSTS $580,213
RECOMMENDED SAVINGS* $55,051 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.3212: Optimize plant power factor $16,506 $12,500 - - $16,506 - - - -
02 2.7444: Close holes and openings in building such as broken windows $8,000 $16,000 - - - - - - $8,000
03 2.7241: Install outside air damper / economizer on hvac unit $7,166 $12,910 $7,166
210,762
kWh
- - - - - -
04 2.2437: Recover waste heat from equipment $6,837 $18,456 - - - $6,837
-
MMBtu
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,098 $4,000 $6,084
178,943
kWh
- - - $(-736.0) $(-250.0) -
06 2.2522: Isolate hot or cold equipment $3,823 $1,018 $(-127.0)
(-3,740)
kWh
- - $3,950
-
MMBtu
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $3,528 $7,371 $955
28,097
kWh
$2,573
-
kW-mo/yr
- - - - -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,217 $1,920 $2,072
60,948
kWh
$145
-
kW-mo/yr
- - - - -
09 3.5311: Recover and reuse waste material $1,876 $6,000 - - - - $382 $1,494 -
TOTAL RECOMMENDED $55,051 $80,175 $16,150
475,010
kWh
$2,718
-
kW-mo/yr
$16,506 $10,787
-
MMBtu
$(-354.0) $1,244 $8,000
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs