ITAC Assessment: LL0199
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ITAC Assessment: LL0199
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Assessment Year 2004
Principal Product salad dressing
NAICS 311941: Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2035: Pickled Fruits and Vegetables, Vegetable Sauces and Seasonings, and Salad Dressings
Sales Range $50
M
to 100
M
# of Employees 80
Plant Area 250,000
ft2
Annual Production 233,333,333
lb
Production Hrs. Annual 3,120
hrs
Location (State) Louisiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $551,997 11,954,577
kWh
Electricity Demand $184,247 21,006
kW-mo/yr
Electricity Fees $28,259 -
Natural Gas $705,857 128,480
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $126,412 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $122,030

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.4322: Use or replace with energy efficient substitutes $33,535 $960 $32,307
699,742
kWh
- $1,228 - -
02 2.7111: Reduce illumination to minimum necessary levels $25,020 $2,910 $19,114
413,995
kWh
$4,990
-
kW-mo/yr
$916 - -
03 2.4222: Install adequate dryers on air lines to eliminate blowdown $13,735 $304 $13,232
286,587
kWh
- $503 - -
04 2.3212: Optimize plant power factor $4,382 $24,514 - $4,382
-
kW-mo/yr
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,985 $720 $1,912
41,407
kWh
- $73 - -
06 2.7134: Use photocell controls $935 $525 $231
4,993
kWh
- $9 - $695
07 2.7132: Install timers on light switches in little used areas $544 $585 $524
11,357
kWh
- $20 - -
08 2.7135: Install occupancy sensors $292 $120 $281
6,076
kWh
- $11 - -
09 3.5315: Lease / purchase baler; sell cardboard to recycler $41,244 - - - - $41,244
-
lb
-
10 4.611: Begin a practice of predictive / preventative maintenance $4,740 $5,697 - - - - $4,740
TOTAL RECOMMENDED $126,412 $36,335 $67,601
1,464,157
kWh
$9,372
-
kW-mo/yr
$2,760 $41,244
-
lb
$5,435
TOTAL IMPLEMENTED $122,030 $11,821 $67,601
1,464,157
kWh
$4,990
-
kW-mo/yr
$2,760 $41,244
-
lb
$5,435
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs