| Assessment Year | 2020 |
|---|---|
| Principal Product | Custom Metal Parts |
| NAICS | 332312: Fabricated Structural Metal Manufacturing |
| SIC | 3449: Miscellaneous Structural Metal Work |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
220,000
ft2
|
| Annual Production | 3,500
ton
|
| Production Hrs. Annual | 2,500
hrs
|
| Location (State) | Nebraska |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $106,131 | 3,987,427 |
kWh
|
$0.027 | |
| Electricity Demand | $194,145 | 10,907 |
kW-mo/yr
|
$17.80 | |
| Electricity Fees | $74,801 | - |
|
- | |
| Natural Gas | $151,354 | 27,512 |
MMBtu
|
$5.50 | |
| Waste Disposal Costs | |||||
| Water Usage | $13,479 | 5,535 |
Tgal
|
$2.44 | |
| Water Disposal | $14,316 | 5,535 |
Tgal
|
$2.59 | |
| TOTAL YEARLY COSTS | $554,226 | ||||
| RECOMMENDED SAVINGS* | $25,482 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $8,477 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4224: Upgrade controls on compressors | $11,815 | $4,420 |
$1,580
58,700
kWh
|
$10,235
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.1122: Re-size charging openings or add a movable door on equipment | $5,190 | $6,320 | - | - |
$5,190
-
MMBtu
|
- | - | - | |
| 03 | 3.4155: Meter waste water | $4,017 | $580 | - | - | - |
$4,017
-
Tgal
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,375 | $2,354 |
$1,146
42,430
kWh
|
$1,230
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,620 | $2,000 |
$2,280
84,409
kWh
|
- | - | - | $(-560.0) | $(-100.0) | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $465 | $2,000 |
$465
17,275
kWh
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $25,482 | $17,674 |
$5,471
202,814
kWh
|
$11,465
-
kW-mo/yr
|
$5,190
-
MMBtu
|
$4,017
-
Tgal
|
$(-560.0) | $(-100.0) | ||
| TOTAL IMPLEMENTED | $8,477 | $6,934 |
$3,891
144,114
kWh
|
$1,230
-
kW-mo/yr
|
- |
$4,017
-
Tgal
|
$(-560.0) | $(-100.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs