ITAC Assessment: IA0472
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ITAC Assessment: IA0472
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Assessment Year 2011
Principal Product Hydraulic Cylinders
NAICS 333995: Fluid Power Cylinder and Actuator Manufacturing
SIC 3593: Fluid Power Cylinders and Actuators
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 305,000
ft2
Annual Production 5,000
pieces
Production Hrs. Annual 4,040
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $228,001 6,384,850
kWh
Electricity Demand $108,453 32,376
kW-mo/yr
Electricity Fees $9,684 -
Natural Gas $116,569 18,849
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $39,348 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,979

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4322: Use or replace with energy efficient substitutes $3,238 $9,000 $2,474
69,694
kWh
$764
-
kW-mo/yr
-
02 2.7447: Install vinyl strip / high speed / air curtain doors $18,811 $15,000 - - $18,811
-
MMBtu
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,302 $420 $4,221
119,028
kWh
$1,081
-
kW-mo/yr
-
04 2.4234: Cool compressor air intake with heat exchanger $1,084 $358 $866
24,350
kWh
$218
-
kW-mo/yr
-
05 2.7243: Improve air circulation with destratification fans / other methods $1,002 $3,600 - - $1,002
-
MMBtu
06 2.7243: Improve air circulation with destratification fans / other methods $3,318 $12,000 - - $3,318
-
MMBtu
07 2.7142: Utilize higher efficiency lamps and/or ballasts $6,172 $10,141 $4,912
138,346
kWh
$1,260
-
kW-mo/yr
-
08 2.7135: Install occupancy sensors $421 $1,228 $421
11,894
kWh
- -
TOTAL RECOMMENDED $39,348 $51,747 $12,894
363,312
kWh
$3,323
-
kW-mo/yr
$23,131
-
MMBtu
TOTAL IMPLEMENTED $12,979 $12,147 $10,420
293,618
kWh
$2,559
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs