ITAC Assessment: NL0041
ITAC logo
ITAC Assessment: NL0041
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2019
Principal Product Rubber Stoppers
NAICS 325412: Pharmaceutical Preparation Manufacturing
SIC 2834: Pharmaceutical Preparations
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 100,000
ft2
Annual Production 8,000,000,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Nebraska

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $368,666 9,393,184
kWh
Electricity Demand $397,488 18,928
kW-mo/yr
Natural Gas $163,199 45,046
MMBtu
Waste Disposal Costs
Water Usage $801 290
Tgal
Water Disposal $31,257 10,859
Tgal
TOTAL YEARLY COSTS $961,411
RECOMMENDED SAVINGS* $271,828 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $269,210

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.7232: Replace existing hvac unit with high efficiency model $238,833 $700,000 $109,041
2,726,016
kWh
$124,992
-
kW-mo/yr
- - $4,800 - -
02 2.3212: Optimize plant power factor $10,636 $52,000 - - $10,636 - - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,751 $600 $7,011
173,907
kWh
- - - $(-160.0) $(-100.0) -
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $5,670 $100 - $5,670
-
kW-mo/yr
- - - - -
05 2.7444: Close holes and openings in building such as broken windows $5,000 $19,750 - - - - - - $5,000
06 3.5314: Use in-process recycling whenever possible $2,618 $3,180 - - - - $148 $2,470 -
07 2.2135: Repair and eliminate steam leaks $2,123 $200 - - - $5,003
-
MMBtu
$(-2,880.0) - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $197 $674 $115
2,871
kWh
$83
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $271,828 $776,504 $116,167
2,902,794
kWh
$130,745
-
kW-mo/yr
$10,636 $5,003
-
MMBtu
$1,908 $2,370 $5,000
TOTAL IMPLEMENTED $269,210 $773,324 $116,167
2,902,794
kWh
$130,745
-
kW-mo/yr
$10,636 $5,003
-
MMBtu
$1,760 $(-100.0) $5,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs