| Assessment Year | 2019 | 
|---|---|
| Principal Product | Rubber Stoppers | 
| NAICS | 325412: Pharmaceutical Preparation Manufacturing | 
| SIC | 2834: Pharmaceutical Preparations | 
| Sales Range | $50 M  to 100M  | 
    
| # of Employees | 250 | 
| Plant Area | 
                            100,000
                 
ft2
 
                     | 
    
| Annual Production | 8,000,000,000
             
units
 
         | 
    
| Production Hrs. Annual | 6,240
             
hrs
 
         | 
    
| Location (State) | Nebraska | 
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $368,666 | 9,393,184 | 
             
kWh
 
         | 
        $0.039 | |
| Electricity Demand | $397,488 | 18,928 | 
             
kW-mo/yr
 
         | 
        $21.00 | |
| Natural Gas | $163,199 | 45,046 | 
             
MMBtu
 
         | 
        $3.62 | |
| Waste Disposal Costs | |||||
| Water Usage | $801 | 290 | 
             
Tgal
 
         | 
        $2.76 | |
| Water Disposal | $31,257 | 10,859 | 
             
Tgal
 
         | 
        $2.88 | |
| TOTAL YEARLY COSTS | $961,411 | ||||
| RECOMMENDED SAVINGS* | $271,828 | 
             See individual recommendations below 
            *Non-energy impacts included in savings.
         | 
    |||
| IMPLEMENTED SAVINGS* | $269,210 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | 
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7232: Replace existing hvac unit with high efficiency model | $238,833 | $700,000 | 
                        $109,041
                                                     2,726,016
                                 
                                            
kWh
 
                             | 
                                                                                
                        $124,992
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | $4,800 | - | - | |
| 02 | 2.3212: Optimize plant power factor | $10,636 | $52,000 | - | - | $10,636 | - | - | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,751 | $600 | 
                        $7,011
                                                     173,907
                                 
                                            
kWh
 
                             | 
                                                                                - | - | - | $(-160.0) | $(-100.0) | - | |
| 04 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $5,670 | $100 | - | 
                        $5,670
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | - | - | - | |
| 05 | 2.7444: Close holes and openings in building such as broken windows | $5,000 | $19,750 | - | - | - | - | - | - | $5,000 | |
| 06 | 3.5314: Use in-process recycling whenever possible | $2,618 | $3,180 | - | - | - | - | $148 | $2,470 | - | |
| 07 | 2.2135: Repair and eliminate steam leaks | $2,123 | $200 | - | - | - | 
                        $5,003
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                $(-2,880.0) | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $197 | $674 | 
                        $115
                                                     2,871
                                 
                                            
kWh
 
                             | 
                                                                                
                        $83
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | - | - | - | |
| TOTAL RECOMMENDED | $271,828 | $776,504 | 
                        $116,167
                                                     2,902,794
                                 
                                            
kWh
 
                             | 
                                                                                
                        $130,745
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                $10,636 | 
                        $5,003
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                $1,908 | $2,370 | $5,000 | ||
| TOTAL IMPLEMENTED | $269,210 | $773,324 | 
                        $116,167
                                                     2,902,794
                                 
                                            
kWh
 
                             | 
                                                                                
                        $130,745
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                $10,636 | 
                        $5,003
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                $1,760 | $(-100.0) | $5,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs