| Assessment Year | 1999 |
|---|---|
| Principal Product | Insulated Metal Doors |
| NAICS |
n/a
|
| SIC | 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing |
| Sales Range | $10 M to 50M |
| # of Employees | 113 |
| Plant Area |
85,000
ft2
|
| Annual Production | 700,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $58,905 | 1,955,451 |
kWh
|
$0.030 |
| Electricity Demand | $53,290 | 4,885 |
kW-mo/yr
|
$10.91 |
| Electricity Fees | $5,873 | - |
|
- |
| Natural Gas | $62,791 | 13,228 |
MMBtu
|
$4.75 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $27,421 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $22,369 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,347 | $200 |
$1,347
44,842
kWh
|
- | - | - | - | - | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $228 | $320 |
$81
2,638
kWh
|
$40
-
kW-mo/yr
|
- | - | - | - | - | $107 | - | |
| 03 | 2.2211: Use optimum temperature | $15 | $10 |
$15
586
kWh
|
- | - | - | - | - | - | - | - | |
| 04 | 2.2511: Insulate bare equipment | $3,950 | $3,800 | - | - | - |
$3,950
-
MMBtu
|
- | - | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $1,337 | $1,000 |
$992
32,825
kWh
|
$345
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 06 | 2.3212: Optimize plant power factor | $5,430 | $4,252 | - | - | $5,430 | - | - | - | - | - | - | |
| 07 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $131 | $350 |
$65
2,052
kWh
|
$108
-
kW-mo/yr
|
- |
$(-42.0)
-
MMBtu
|
- | - | - | - | - | |
| 08 | 3.7214: Reduce or eliminate waste | $1,067 | $95 | - | - | - | - |
$200
-
lb
|
$867 | - | - | - | |
| 09 | 3.4151: Minimize water usage | $821 | $960 | - | - | - | - | - | - | - | - |
$821
-
Tgal
|
|
| 10 | 4.222: Purchase re-conditioned material instead of new | $3,873 | $17,271 |
$2,283
75,909
kWh
|
$1,590
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 11 | 2.4314: Use synthetic lubricant | $3,469 | $1,375 |
$1,980
65,651
kWh
|
$1,379
-
kW-mo/yr
|
- | - | - | - | - | $110 | - | |
| 12 | 2.4226: Use / purchase optimum sized compressor | $2,763 | $750 |
$2,763
91,735
kWh
|
- | - | - | - | - | - | - | - | |
| 13 | 4.811: Demolish old building to reduce tax and insurance bills | $2,990 | $250 | - | - | - | - | - | - | $2,990 | - | - | |
| TOTAL RECOMMENDED | $27,421 | $30,633 |
$9,526
316,238
kWh
|
$3,462
-
kW-mo/yr
|
$5,430 |
$3,908
-
MMBtu
|
$200
-
lb
|
$867 | $2,990 | $217 |
$821
-
Tgal
|
||
| TOTAL IMPLEMENTED | $22,369 | $27,573 |
$5,706
189,626
kWh
|
$3,009
-
kW-mo/yr
|
$5,430 |
$3,950
-
MMBtu
|
$200
-
lb
|
$867 | $2,990 | $217 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs