| Assessment Year | 1999 |
|---|---|
| Principal Product | Plastic Auto Parts |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 225 |
| Plant Area |
70,000
ft2
|
| Annual Production | 1,000,000
pieces
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $394,989 | 8,056,858 |
kWh
|
$0.049 |
| Electricity Demand | $272,450 | 17,999 |
kW-mo/yr
|
$15.14 |
| Natural Gas | $36,742 | 5,968 |
MMBtu
|
$6.16 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $40,552 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $36,278 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $17,546 | $25,000 |
$10,105
946,366
kWh
|
$8,641
-
kW-mo/yr
|
- | - | $(-1,200.0) | - | - | |
| 02 | 2.7144: Install spectral reflectors / delamp | $1,497 | $240 |
$422
39,566
kWh
|
$1,075
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $1,029 | $1,500 |
$290
27,257
kWh
|
$739
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.2511: Insulate bare equipment | $744 | $1,392 |
$744
69,754
kWh
|
- | - | - | - | - | - | |
| 05 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $564 | $420 |
$81
7,620
kWh
|
$683
-
kW-mo/yr
|
$(-200.0)
-
MMBtu
|
- | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $140 | $315 |
$19
1,758
kWh
|
$41
-
kW-mo/yr
|
- | - | - | - | $80 | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $105 | $120 |
$105
9,672
kWh
|
- | - | - | - | - | - | |
| 08 | 3.4151: Minimize water usage | $510 | $1,150 | - | - | - |
$504
-
Tgal
|
$100 | - | $(-94.0) | |
| 09 | 4.454: Modify startup/shutdown times | $16,882 | - | - |
$19,222
-
kW-mo/yr
|
- | - | $(-2,340.0) | - | - | |
| 10 | 4.821: Pay bills on time to avoid late fees | $1,106 | - | - | - | - | - | - | $1,106 | - | |
| 11 | 4.611: Begin a practice of predictive / preventative maintenance | $429 | - | - | - | - | - | $429 | - | - | |
| TOTAL RECOMMENDED | $40,552 | $30,137 |
$11,766
1,101,993
kWh
|
$30,401
-
kW-mo/yr
|
$(-200.0)
-
MMBtu
|
$504
-
Tgal
|
$(-3,011.0) | $1,106 | $(-14.0) | ||
| TOTAL IMPLEMENTED | $36,278 | $26,392 |
$10,849
1,016,120
kWh
|
$27,863
-
kW-mo/yr
|
- | - | $(-3,540.0) | $1,106 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs