| Assessment Year | 1999 |
|---|---|
| Principal Product | Foundry |
| NAICS |
n/a
|
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $100 M to 500M |
| # of Employees | 820 |
| Plant Area |
292,000
ft2
|
| Annual Production | 100,000
ton
|
| Production Hrs. Annual | 8,424
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,783,408 | 60,569,755 |
kWh
|
$0.029 |
| Electricity Demand | $677,171 | 37,400 |
kW-mo/yr
|
$18.11 |
| Natural Gas | $736,807 | 239,377 |
MMBtu
|
$3.08 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $233,679 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $258 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2442: Preheat combustion air with waste heat | $214,338 | $180,000 |
$(-1,779.0)
(-60,375)
kWh
|
$(-1,559.0)
-
kW-mo/yr
|
$217,676
-
MMBtu
|
- | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $126 | $160 |
$39
1,465
kWh
|
$33
-
kW-mo/yr
|
- | - | $54 | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $11,257 | $2,000 |
$10,317
350,528
kWh
|
$940
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.6218: Turn off equipment when not in use | $60 | $87 |
$60
2,052
kWh
|
- | - | - | - | - | |
| 05 | 2.7111: Reduce illumination to minimum necessary levels | $198 | $40 |
$149
4,982
kWh
|
$130
-
kW-mo/yr
|
- | - | $(-81.0) | - | |
| 06 | 2.3134: Shift from daytime to nighttime operation | $6,520 | $14,100 | - |
$6,520
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $568 | $1,800 |
$409
13,775
kWh
|
$239
-
kW-mo/yr
|
- | $(-80.0) | - | - | |
| 08 | 3.4151: Minimize water usage | $912 | $1,760 | - | - | - | - | - |
$912
-
Tgal
|
|
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $(-300.0) | $1,118 |
$132
4,396
kWh
|
$308
-
kW-mo/yr
|
- | $(-740.0) | - | - | |
| TOTAL RECOMMENDED | $233,679 | $201,065 |
$9,327
316,823
kWh
|
$6,611
-
kW-mo/yr
|
$217,676
-
MMBtu
|
$(-820.0) | $(-27.0) |
$912
-
Tgal
|
||
| TOTAL IMPLEMENTED | $258 | $127 |
$209
7,034
kWh
|
$130
-
kW-mo/yr
|
- | - | $(-81.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs