| Assessment Year | 1999 |
|---|---|
| Principal Product | Steering Columns |
| NAICS |
n/a
|
| SIC | 3400: |
| Sales Range | $10 M to 50M |
| # of Employees | 279 |
| Plant Area |
122,650
ft2
|
| Annual Production | 560,000
pieces
|
| Production Hrs. Annual | 4,250
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $131,239 | 3,888,042 |
kWh
|
$0.034 |
| Electricity Demand | $82,523 | 8,661 |
kW-mo/yr
|
$9.53 |
| Electricity Fees | $12,073 | - |
|
- |
| Natural Gas | $63,375 | 13,320 |
MMBtu
|
$4.76 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $27,779 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $280 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7232: Replace existing hvac unit with high efficiency model | $18,857 | $13,000 |
$(-3,204.0)
(-94,959)
kWh
|
$(-1,449.0)
-
kW-mo/yr
|
- |
$16,760
-
MMBtu
|
- | - | $6,750 | - | - | |
| 02 | 2.3212: Optimize plant power factor | $1,297 | $5,040 | - | - | $1,297 | - | - | - | - | - | - | |
| 03 | 3.4111: Use closed cycle process to minimize waste water production | $1,026 | $600 | - | - | - | - |
$1,026
-
Tgal
|
- | - | - | - | |
| 04 | 4.222: Purchase re-conditioned material instead of new | $1,536 | $4,647 |
$1,024
18,757
kWh
|
$248
-
kW-mo/yr
|
- | - | - | - | - | - | $264 | |
| 05 | 3.4151: Minimize water usage | $1,227 | $5,750 | - | - | - | - |
$967
-
Tgal
|
- | $500 | $(-240.0) | - | |
| 06 | 3.8211: Convert to aqueous cleaning system | $662 | $200 | - | - | - | - | - |
$662
-
gal
|
- | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $1,043 | $600 |
$895
26,377
kWh
|
$148
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 08 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $546 | $2,370 |
$866
25,791
kWh
|
$201
-
kW-mo/yr
|
- |
$(-521.0)
-
MMBtu
|
- | - | - | - | - | |
| 09 | 2.2514: Cover open tanks | $347 | $200 | - | - | - |
$347
-
MMBtu
|
- | - | - | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $360 | $550 |
$124
3,810
kWh
|
$41
-
kW-mo/yr
|
- | - | - | - | - | $195 | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $280 | $180 |
$280
4,982
kWh
|
- | - | - | - | - | - | - | - | |
| 12 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $483 | $240 |
$269
7,913
kWh
|
$214
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 13 | 2.7122: Disconnect ballasts | $115 | $230 |
$74
2,052
kWh
|
$41
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| TOTAL RECOMMENDED | $27,779 | $33,607 |
$328
(-5,277)
kWh
|
$(-556.0)
-
kW-mo/yr
|
$1,297 |
$16,586
-
MMBtu
|
$1,993
-
Tgal
|
$662
-
gal
|
$7,250 | $(-45.0) | $264 | ||
| TOTAL IMPLEMENTED | $280 | $180 |
$280
4,982
kWh
|
- | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs