ITAC Assessment: ND0315
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ITAC Assessment: ND0315
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Assessment Year 1998
Principal Product Polyester resin
NAICS
n/a
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $50
M
to 100
M
# of Employees 60
Plant Area 100,000
ft2
Annual Production 105,300,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $332,394 7,257,913
kWh
Electricity Demand $111,981 10,945
kW-mo/yr
Natural Gas $439,377 136,401
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $102,086 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,005

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Ancillary Material Cost Savings
01 2.4221: Install compressor air intakes in coolest locations $1,005 $550 $1,005
16,413
kWh
- - - - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $897 $840 $431
7,034
kWh
$102
-
kW-mo/yr
- - - - $364
03 2.1233: Analyze flue gas for proper air/fuel ratio $5,863 $1,000 - - - $5,863
-
MMBtu
- - -
04 2.1213: Direct warmest air to combustion intake $8,316 $3,500 - - - $8,316
-
MMBtu
- - -
05 2.7111: Reduce illumination to minimum necessary levels $431 $600 $278
4,689
kWh
$153
-
kW-mo/yr
- - - - -
06 3.4111: Use closed cycle process to minimize waste water production $4,840 $2,500 - - - $1,980
-
MMBtu
$2,860
-
Tgal
- -
07 2.2414: Use waste heat from hot flue gases to preheat $56,283 $38,500 - - - $54,787
-
MMBtu
- $1,496
-
gal
-
08 2.7135: Install occupancy sensors $1,206 $600 $1,206
19,637
kWh
- - - - - -
09 2.8121: Apply for tax-free status for energy purchases $23,245 $500 - - $22,105 - $1,140
-
Tgal
- -
TOTAL RECOMMENDED $102,086 $48,590 $2,920
47,773
kWh
$255
-
kW-mo/yr
$22,105 $70,946
-
MMBtu
$4,000
-
Tgal
$1,496
-
gal
$364
TOTAL IMPLEMENTED $30,005 $2,340 $431
7,034
kWh
$102
-
kW-mo/yr
$22,105 $5,863
-
MMBtu
$1,140
-
Tgal
- $364
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs