ITAC Assessment: ND0306
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ITAC Assessment: ND0306
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Assessment Year 1998
Principal Product Van Conversions
NAICS
n/a
SIC 3711: Motor Vehicles and Passenger Car Bodies
Sales Range $100
M
to 500
M
# of Employees 407
Plant Area 557,000
ft2
Annual Production 17,661
units
Production Hrs. Annual 2,500
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $237,214 5,586,460
kWh
Electricity Demand $153,670 21,341
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $89,060 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,664

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings
01 2.8121: Apply for tax-free status for energy purchases $4,789 $250 - - - - $2,389 - - $2,400
02 2.7124: Make a practice of turning off lights when not needed $1,135 $200 $1,135
10,844
kWh
- - - - - - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,628 $840 $1,628
15,826
kWh
- - - - - - -
04 2.8112: Combine utility meters $8,974 $9,000 - - - - $8,974 - - -
05 2.4221: Install compressor air intakes in coolest locations $868 $1,000 $868
8,499
kWh
- - - - - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $923 $715 $693
6,448
kWh
- - - - $230 - -
07 2.4151: Develop a repair/replace policy $1,416 $3,847 $373
3,224
kWh
- - - - $1,043 - -
08 2.1311: Replace electrically-operated equipment with fossil fuel equipment $488 $850 $610
5,862
kWh
- $(-122.0)
-
MMBtu
- - - - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $34 $70 $34
293
kWh
- - - - - - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $1,626 $7,750 $1,626
15,240
kWh
- - - - - - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $2,649 $16,479 $2,649
24,912
kWh
- - - - - - -
12 3.5212: Regrind, reuse, or sell scrap plastic parts $8,560 $58,000 $(-7,190.0)
(-67,995)
kWh
- - $15,750
-
lb
- - - -
13 2.8121: Apply for tax-free status for energy purchases $11,316 $250 - - - - $11,316 - - -
14 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $84 $70 $84
2,638
kWh
- - - - - - -
15 2.4221: Install compressor air intakes in coolest locations $443 $298 $443
14,947
kWh
- - - - - - -
16 2.7142: Utilize higher efficiency lamps and/or ballasts $340 $214 $113
2,345
kWh
$57
-
kW-mo/yr
- - - $170 - -
17 2.2211: Use optimum temperature $103 $60 $103
3,224
kWh
- - - - - - -
18 2.3212: Optimize plant power factor $460 $460 - - - - $460 - - -
19 2.7124: Make a practice of turning off lights when not needed $981 $1,400 $541
13,482
kWh
$440
-
kW-mo/yr
- - - - - -
20 2.4151: Develop a repair/replace policy $18,807 $12,749 $657
17,878
kWh
$327
-
kW-mo/yr
- - - - - $17,823
21 2.7142: Utilize higher efficiency lamps and/or ballasts $580 $990 $197
6,155
kWh
$64
-
kW-mo/yr
- - - $319 - -
22 2.7142: Utilize higher efficiency lamps and/or ballasts $5,409 $9,134 $4,422
141,559
kWh
$987
-
kW-mo/yr
- - - - - -
23 2.7135: Install occupancy sensors $703 $1,800 $703
9,672
kWh
- - - - - - -
24 2.4111: Utilize energy-efficient belts and other improved mechanisms $358 $120 $346
4,982
kWh
$12
-
kW-mo/yr
- - - - - -
25 2.7142: Utilize higher efficiency lamps and/or ballasts $994 $1,120 $443
9,379
kWh
$55
-
kW-mo/yr
- - - $496 - -
26 2.4221: Install compressor air intakes in coolest locations $752 $1,000 $752
10,844
kWh
- - - - - - -
27 2.7135: Install occupancy sensors $417 $1,200 $265
9,672
kWh
$152
-
kW-mo/yr
- - - - - -
28 2.2437: Recover waste heat from equipment $737 $1,500 - - $737
-
MMBtu
- - - - -
29 2.1311: Replace electrically-operated equipment with fossil fuel equipment $191 $700 $258
3,517
kWh
- $(-67.0)
-
MMBtu
- - - - -
30 2.7142: Utilize higher efficiency lamps and/or ballasts $993 $5,012 $644
13,482
kWh
$349
-
kW-mo/yr
- - - - - -
31 2.8121: Apply for tax-free status for energy purchases $5,671 $500 - - - - $5,671 - - -
32 2.8112: Combine utility meters $681 $550 - - - - $681 - - -
33 2.4151: Develop a repair/replace policy $5,950 $7,897 $346
7,034
kWh
$157
-
kW-mo/yr
- - - - $5,447
-
Tgal
-
TOTAL RECOMMENDED $89,060 $146,025 $12,743
293,963
kWh
$2,600
-
kW-mo/yr
$548
-
MMBtu
$15,750
-
lb
$29,491 $2,258 $5,447
-
Tgal
$20,223
TOTAL IMPLEMENTED $10,664 $59,100 $(-5,098.0)
(-44,256)
kWh
$12
-
kW-mo/yr
- $15,750
-
lb
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs