| Assessment Year | 1998 |
|---|---|
| Principal Product | Commercial Refrigerators |
| NAICS |
n/a
|
| SIC | 3585: Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment |
| Sales Range | $50 M to 100M |
| # of Employees | 250 |
| Plant Area |
400,000
ft2
|
| Annual Production | 13,000
pieces
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $155,750 | 7,457,796 |
kWh
|
$0.021 |
| Electricity Demand | $181,414 | 15,646 |
kW-mo/yr
|
$11.59 |
| Electricity Fees | $13,262 | - |
|
- |
| Natural Gas | $282,219 | 81,883 |
MMBtu
|
$3.45 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $121,110 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $43,583 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7491: Insulate glazing, walls, ceilings, and roofs | $6,973 | $22,500 | - | - | - |
$6,973
-
MMBtu
|
- | - | - | - | - | - | |
| 02 | 2.3212: Optimize plant power factor | $19,450 | $11,886 | - |
$19,450
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | |
| 03 | 4.652: Replace existing equipment with more suitable substitutes | $40,120 | $85,000 | - | - | - | - | - | - | - | $34,120 | $1,500 | $4,500 | |
| 04 | 4.711: Initiate a total quality management program | $13,776 | $4,000 | - |
$13,776
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $12,160 | $49,023 |
$7,063
245,897
kWh
|
$5,097
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | |
| 06 | 2.4226: Use / purchase optimum sized compressor | $5,626 | $9,836 |
$5,626
361,665
kWh
|
- | - | - | - | - | - | - | - | - | |
| 07 | 4.513: Re-arrange equipment layout to reduce labor costs | $4,306 | $3,240 |
$(-211.0)
(-13,482)
kWh
|
$(-683.0)
-
kW-mo/yr
|
- | - | - | - | - | $5,200 | - | - | |
| 08 | 3.4111: Use closed cycle process to minimize waste water production | $3,722 | $10,000 |
$(-664.0)
(-14,947)
kWh
|
- | - | - |
$4,386
-
Tgal
|
- | - | - | - | - | |
| 09 | 2.3212: Optimize plant power factor | $5,272 | $1,250 | - |
$(-485.0)
-
kW-mo/yr
|
$5,757 | - | - | - | - | - | - | - | |
| 10 | 2.4133: Use most efficient type of electric motors | $3,611 | $15,801 |
$1,631
104,924
kWh
|
$1,980
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,422 | $340 |
$1,422
91,442
kWh
|
- | - | - | - | - | - | - | - | - | |
| 12 | 2.2437: Recover waste heat from equipment | $1,101 | $5,400 | - | - | - |
$1,101
-
MMBtu
|
- | - | - | - | - | - | |
| 13 | 3.8211: Convert to aqueous cleaning system | $793 | $150 | - | - | - | - | - |
$793
-
gal
|
- | - | - | - | |
| 14 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,100 | $1,180 |
$498
31,946
kWh
|
$602
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | |
| 15 | 2.4321: Upgrade obsolete equipment | $670 | $1,750 |
$992
22,274
kWh
|
- | - |
$(-322.0)
-
MMBtu
|
- | - | - | - | - | - | |
| 16 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $501 | $2,800 | - | - | - | - | - | - |
$501
-
lb
|
- | - | - | |
| 17 | 3.5313: Increase amount of waste recovered for resale | $312 | $50 | - | - | - | - | - | - |
$312
-
lb
|
- | - | - | |
| 18 | 2.6218: Turn off equipment when not in use | $128 | $275 |
$128
8,206
kWh
|
- | - | - | - | - | - | - | - | - | |
| 19 | 2.4231: Reduce the pressure of compressed air to the minimum required | $67 | $20 |
$67
4,396
kWh
|
- | - | - | - | - | - | - | - | - | |
| TOTAL RECOMMENDED | $121,110 | $224,501 |
$16,552
842,321
kWh
|
$39,737
-
kW-mo/yr
|
$5,757 |
$7,752
-
MMBtu
|
$4,386
-
Tgal
|
$793
-
gal
|
$813
-
lb
|
$39,320 | $1,500 | $4,500 | ||
| TOTAL IMPLEMENTED | $43,583 | $89,645 |
$2,048
131,594
kWh
|
$602
-
kW-mo/yr
|
- | - | - | - |
$813
-
lb
|
$34,120 | $1,500 | $4,500 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs