| Assessment Year | 1998 |
|---|---|
| Principal Product | Flex Metal Insulation |
| NAICS |
n/a
|
| SIC | 3296: Mineral Wool |
| Sales Range | $5 M to 10M |
| # of Employees | 55 |
| Plant Area |
120,000
ft2
|
| Annual Production | 20,000
thousand feet
|
| Production Hrs. Annual | 3,000
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $75,100 | 1,774,912 |
kWh
|
$0.042 |
| Electricity Demand | $30,246 | 5,145 |
kW-mo/yr
|
$5.88 |
| Electricity Fees | $1,266 | - |
|
- |
| Natural Gas | $118,831 | 26,871 |
MMBtu
|
$4.42 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $27,409 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $6,946 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2442: Preheat combustion air with waste heat | $18,816 | $40,000 | - | - | - |
$18,816
-
MMBtu
|
- | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,866 | $180 |
$2,866
47,773
kWh
|
- | - | - | - | - | - | |
| 03 | 4.711: Initiate a total quality management program | $1,351 | $250 | - | - | $1,351 | - | - | - | - | |
| 04 | 4.611: Begin a practice of predictive / preventative maintenance | $1,000 | $50 | - | - | - | - | - | - | $1,000 | |
| 05 | 2.7122: Disconnect ballasts | $629 | $792 |
$629
10,258
kWh
|
- | - | - | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $489 | $1,696 |
$182
6,155
kWh
|
$307
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.7111: Reduce illumination to minimum necessary levels | $455 | $130 |
$455
7,620
kWh
|
- | - | - | - | - | - | |
| 08 | 2.4322: Use or replace with energy efficient substitutes | $380 | $1,715 |
$551
9,086
kWh
|
- | - |
$(-171.0)
-
MMBtu
|
- | - | - | |
| 09 | 4.821: Pay bills on time to avoid late fees | $329 | - | - | - | $329 | - | - | - | - | |
| 10 | 2.7447: Install vinyl strip / high speed / air curtain doors | $266 | $1,008 | - | - | - |
$266
-
MMBtu
|
- | - | - | |
| 11 | 2.7145: Install skylights | $672 | $223 | - | - | - |
$672
-
MMBtu
|
- | - | - | |
| 12 | 3.8132: Use less toxic and volatile solvent substitutes | $80 | $50 | - | - | - | - |
$80
-
gal
|
- | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $70 | - |
$70
1,172
kWh
|
- | - | - | - | - | - | |
| 14 | 3.7198: Reduce / eliminate use of disposable product | $6 | - | - | - | - | - | - |
$6
-
lb
|
- | |
| TOTAL RECOMMENDED | $27,409 | $46,094 |
$4,753
82,064
kWh
|
$307
-
kW-mo/yr
|
$1,680 |
$19,583
-
MMBtu
|
$80
-
gal
|
$6
-
lb
|
$1,000 | ||
| TOTAL IMPLEMENTED | $6,946 | $3,148 |
$4,202
72,978
kWh
|
$307
-
kW-mo/yr
|
$1,351 | - |
$80
-
gal
|
$6
-
lb
|
$1,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs