ITAC Assessment: ND0299
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ITAC Assessment: ND0299
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Assessment Year 1998
Principal Product Flex Metal Insulation
NAICS
n/a
SIC 3296: Mineral Wool
Sales Range $5
M
to 10
M
# of Employees 55
Plant Area 120,000
ft2
Annual Production 20,000
thousand feet
Production Hrs. Annual 3,000
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $75,100 1,774,912
kWh
Electricity Demand $30,246 5,145
kW-mo/yr
Electricity Fees $1,266 -
Natural Gas $118,831 26,871
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $27,409 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,946

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Primary Product Savings
01 2.2442: Preheat combustion air with waste heat $18,816 $40,000 - - - $18,816
-
MMBtu
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,866 $180 $2,866
47,773
kWh
- - - - - -
03 4.711: Initiate a total quality management program $1,351 $250 - - $1,351 - - - -
04 4.611: Begin a practice of predictive / preventative maintenance $1,000 $50 - - - - - - $1,000
05 2.7122: Disconnect ballasts $629 $792 $629
10,258
kWh
- - - - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $489 $1,696 $182
6,155
kWh
$307
-
kW-mo/yr
- - - - -
07 2.7111: Reduce illumination to minimum necessary levels $455 $130 $455
7,620
kWh
- - - - - -
08 2.4322: Use or replace with energy efficient substitutes $380 $1,715 $551
9,086
kWh
- - $(-171.0)
-
MMBtu
- - -
09 4.821: Pay bills on time to avoid late fees $329 - - - $329 - - - -
10 2.7447: Install vinyl strip / high speed / air curtain doors $266 $1,008 - - - $266
-
MMBtu
- - -
11 2.7145: Install skylights $672 $223 - - - $672
-
MMBtu
- - -
12 3.8132: Use less toxic and volatile solvent substitutes $80 $50 - - - - $80
-
gal
- -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $70 - $70
1,172
kWh
- - - - - -
14 3.7198: Reduce / eliminate use of disposable product $6 - - - - - - $6
-
lb
-
TOTAL RECOMMENDED $27,409 $46,094 $4,753
82,064
kWh
$307
-
kW-mo/yr
$1,680 $19,583
-
MMBtu
$80
-
gal
$6
-
lb
$1,000
TOTAL IMPLEMENTED $6,946 $3,148 $4,202
72,978
kWh
$307
-
kW-mo/yr
$1,351 - $80
-
gal
$6
-
lb
$1,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs