| Assessment Year | 1997 |
|---|---|
| Principal Product | Wire |
| NAICS |
n/a
|
| SIC | 3496: Miscellaneous Fabricated Wire Products |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
447,000
ft2
|
| Annual Production | 40,000,000
lb
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $394,956 | 22,750,000 |
kWh
|
$0.017 |
| Electricity Demand | $385,754 | 39,524 |
kW-mo/yr
|
$9.76 |
| Electricity Fees | $62,530 | - |
|
- |
| Natural Gas | $570,195 | 234,551 |
MMBtu
|
$2.43 |
| LPG | $13,369 | 1,839 |
MMBtu
|
$7.27 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $161,514 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $29,189 | $25,928 | n/a |
$13,486
787,808
kWh
|
$13,463
-
kW-mo/yr
|
$2,240 | - | - | - |
| 02 | 2.3212: Optimize plant power factor | $79,500 | $98,000 | n/a | - |
$79,500
-
kW-mo/yr
|
- | - | - | - |
| 03 | 4.131: Modify process to reduce material use/cost | $27,729 | $25,000 | n/a | - | - | - | - | $27,729 | - |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $7,416 | $3,000 | n/a | - | - | - |
$7,416
-
MMBtu
|
- | - |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $6,168 | $3,240 | n/a |
$2,862
166,471
kWh
|
$2,832
-
kW-mo/yr
|
$474 | - | - | - |
| 06 | 3.5311: Recover and reuse waste material | $4,500 | $4,375 | n/a | - | - | - | - | - | $4,500 |
| 07 | 2.7491: Insulate glazing, walls, ceilings, and roofs | $4,126 | $6,156 | n/a | - | - | - |
$4,126
-
MMBtu
|
- | - |
| 08 | 2.7135: Install occupancy sensors | $972 | $6,400 | n/a |
$972
55,979
kWh
|
- | - | - | - | - |
| 09 | 2.7444: Close holes and openings in building such as broken windows | $823 | $735 | n/a | - | - | - |
$823
-
MMBtu
|
- | - |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $495 | $260 | n/a |
$495
28,429
kWh
|
- | - | - | - | - |
| 11 | 2.6218: Turn off equipment when not in use | $296 | $133 | n/a |
$296
16,999
kWh
|
- | - | - | - | - |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $300 | $117 | n/a |
$140
7,913
kWh
|
$137
-
kW-mo/yr
|
$23 | - | - | - |
| TOTAL RECOMMENDED | $161,514 | $173,344 |
$18,251
1,063,599
kWh
|
$95,932
-
kW-mo/yr
|
$2,737 |
$12,365
-
MMBtu
|
$27,729 | $4,500 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs