| Assessment Year | 1996 | 
|---|---|
| Principal Product | Fabricated Metal Parts | 
| NAICS | 
                             n/a 
                     | 
    
| SIC | 3444: Sheet Metal Work | 
| Sales Range | $5 M  to 10M  | 
    
| # of Employees | 92 | 
| Plant Area | 
                            80,000
                 
ft2
 
                     | 
    
| Annual Production | 6,500,000
             
pieces
 
         | 
    
| Production Hrs. Annual | 4,160
             
hrs
 
         | 
    
| Location (State) | Michigan | 
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $57,617 | 1,037,222 | 
             
kWh
 
         | 
        $0.056 | 
| Electricity Demand | $12,830 | 3,248 | 
             
kW-mo/yr
 
         | 
        $3.95 | 
| Electricity Fees | $2,078 | - | 
             | 
        - | 
| Natural Gas | $6,887 | 1,541 | 
             
MMBtu
 
         | 
        $4.47 | 
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $8,262 | 
             See individual recommendations below 
            *Non-energy impacts included in savings.
         | 
    ||
| IMPLEMENTED SAVINGS* | $7,335 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | 
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $543 | $360 | 
                        $543
                                                     9,672
                                 
                                            
kWh
 
                             | 
                                                                                - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $843 | $180 | 
                        $843
                                                     15,240
                                 
                                            
kWh
 
                             | 
                                                                                - | - | - | |
| 03 | 2.7447: Install vinyl strip / high speed / air curtain doors | $333 | $515 | - | - | 
                        $333
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $105 | $100 | 
                        $56
                                                     1,172
                                 
                                            
kWh
 
                             | 
                                                                                
                        $49
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $51 | $360 | 
                        $42
                                                     879
                                 
                                            
kWh
 
                             | 
                                                                                
                        $9
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | |
| 06 | 2.6218: Turn off equipment when not in use | $216 | $1,050 | 
                        $216
                                                     3,810
                                 
                                            
kWh
 
                             | 
                                                                                - | - | - | |
| 07 | 2.4133: Use most efficient type of electric motors | $1,514 | $3,650 | 
                        $1,239
                                                     22,274
                                 
                                            
kWh
 
                             | 
                                                                                
                        $275
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | |
| 08 | 3.7211: Modify material application methods | $4,657 | $11,800 | - | - | - | 
                        $4,657
                                                     -
                                 
                                            
gal
 
                             | 
                                    |
| TOTAL RECOMMENDED | $8,262 | $18,015 | 
                        $2,939
                                                     53,047
                                 
                                            
kWh
 
                             | 
                                                                                
                        $333
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                
                        $333
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                
                        $4,657
                                                     -
                                 
                                            
gal
 
                             | 
                                    ||
| TOTAL IMPLEMENTED | $7,335 | $16,780 | 
                        $2,354
                                                     42,496
                                 
                                            
kWh
 
                             | 
                                                                                
                        $324
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | 
                        $4,657
                                                     -
                                 
                                            
gal
 
                             | 
                                    ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs