ITAC Assessment: ND0244
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ITAC Assessment: ND0244
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Assessment Year 1996
Principal Product Auto Ignition Wire
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 150,000
ft2
Annual Production 7,280,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $303,409 5,703,986
kWh
Electricity Demand $101,522 14,670
kW-mo/yr
Electricity Fees $277 -
Natural Gas $109,085 25,573
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $28,993 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,180

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Water Consumption Savings
01 2.4133: Use most efficient type of electric motors $9,377 $17,535 $4,692
88,218
kWh
$4,685
-
kW-mo/yr
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,996 $330 $1,000
18,757
kWh
$996
-
kW-mo/yr
- - - -
03 2.6218: Turn off equipment when not in use $1,849 $200 $1,849
34,584
kWh
- - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $48 $140 $24
586
kWh
$24
-
kW-mo/yr
- - - -
05 2.4221: Install compressor air intakes in coolest locations $723 $900 - - $723
-
MMBtu
- - -
06 2.1233: Analyze flue gas for proper air/fuel ratio $334 $1,000 - - $334
-
MMBtu
- - -
07 2.2437: Recover waste heat from equipment $1,104 $450 $47
879
kWh
$79
-
kW-mo/yr
$978
-
MMBtu
- - -
08 2.2136: Install / repair insulation on steam lines $1,438 $2,795 - - $1,438
-
MMBtu
- - -
09 3.1191: Change procedures / equipment / operating conditions $2,624 $60,000 - - - $2,624
-
Tgal
- -
10 3.4115: Recover and reuse cooling water $9,500 $40,000 - - - - $8,000
-
gal
$1,500
-
Tgal
TOTAL RECOMMENDED $28,993 $123,350 $7,612
143,024
kWh
$5,784
-
kW-mo/yr
$3,473
-
MMBtu
$2,624
-
Tgal
$8,000
-
gal
$1,500
-
Tgal
TOTAL IMPLEMENTED $16,180 $79,065 $7,541
141,559
kWh
$5,681
-
kW-mo/yr
$334
-
MMBtu
$2,624
-
Tgal
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs