ITAC Assessment: ND0236
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ITAC Assessment: ND0236
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Assessment Year 1995
Principal Product Steel and Aluminum Coil Coating
NAICS
n/a
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 195,000
ft2
Annual Production 328,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $565,535 12,692,849
kWh
Natural Gas $905,622 309,881
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $58,525 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,542

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $25,815 $5,000 - $25,815
-
MMBtu
02 2.4133: Use most efficient type of electric motors $20,954 $10,215 $20,954
470,106
kWh
-
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,296 - $5,296
118,699
kWh
-
04 2.4221: Install compressor air intakes in coolest locations $2,939 $1,000 $2,939
65,944
kWh
-
05 2.7134: Use photocell controls $2,511 $1,106 $2,511
56,272
kWh
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $588 $200 $588
13,189
kWh
-
07 2.6218: Turn off equipment when not in use $337 - $337
11,430
kWh
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $85 $540 $85
2,931
kWh
-
TOTAL RECOMMENDED $58,525 $18,061 $32,710
738,571
kWh
$25,815
-
MMBtu
TOTAL IMPLEMENTED $21,542 $10,415 $21,542
483,295
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs