ITAC Assessment: ND0234
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ITAC Assessment: ND0234
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Assessment Year 1995
Principal Product Hard Chrome Plated Rolls
NAICS
n/a
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $1
M
to 5
M
# of Employees 42
Plant Area 45,000
ft2
Annual Production 21,600
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $214,879 2,640,680
kWh
Natural Gas $20,282 4,454
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $40,178 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $37,106

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Water Disposal Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings
01 2.4133: Use most efficient type of electric motors $2,453 $2,830 $2,453
30,188
kWh
- - -
02 2.2311: Heat treat parts only to required specifications or standards $1,082 $500 $1,082
13,189
kWh
- - -
03 2.4221: Install compressor air intakes in coolest locations $772 $150 $772
9,379
kWh
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $619 $459 $619
7,620
kWh
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $201 $250 $201
2,345
kWh
- - -
06 2.6218: Turn off equipment when not in use $101 - $101
1,172
kWh
- - -
07 3.4113: Treat and reuse rinse waters $27,000 $45,000 - $27,000
-
Tgal
- -
08 3.4156: Use flow control valves on equipment to optimize water use $7,300 $400 - - $7,300
-
gal
-
09 3.6111: Use alternative flocculent to minimize sludge volume $650 $3,500 - - - $650
-
gal
TOTAL RECOMMENDED $40,178 $53,089 $5,228
63,893
kWh
$27,000
-
Tgal
$7,300
-
gal
$650
-
gal
TOTAL IMPLEMENTED $37,106 $49,800 $2,156
26,085
kWh
$27,000
-
Tgal
$7,300
-
gal
$650
-
gal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Water Disposal Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs