ITAC Assessment: ND0232
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ITAC Assessment: ND0232
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Assessment Year 1995
Principal Product Steel Coil Pickling
NAICS
n/a
SIC 3316: Cold-Rolled Steel Sheet, Strip, and Bars
Sales Range $50
M
to 100
M
# of Employees 50
Plant Area 80,000
ft2
Annual Production 320,000
ton
Production Hrs. Annual 8,400
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $174,341 2,546,600
kWh
Natural Gas $335,724 48,590
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $41,793 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,652

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $580 $200 $580
8,499
kWh
-
02 2.3212: Optimize plant power factor $3,800 $6,240 $3,800
-
kWh
-
03 2.4221: Install compressor air intakes in coolest locations $1,328 $250 $1,328
17,585
kWh
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $320 $800 $320
4,689
kWh
-
05 2.1113: Reduce combustion air flow to optimum $11,506 $5,000 - $11,506
-
MMBtu
06 2.4133: Use most efficient type of electric motors $16,430 $6,690 $16,430
218,347
kWh
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $693 $282 $693
10,258
kWh
-
08 3.5142: Treat and reuse equipment cleaning solutions $7,136 $44,552 $7,136
-
kWh
-
TOTAL RECOMMENDED $41,793 $64,014 $30,287
259,378
kWh
$11,506
-
MMBtu
TOTAL IMPLEMENTED $35,652 $56,442 $24,146
226,846
kWh
$11,506
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs