ITAC Assessment: ND0227
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ITAC Assessment: ND0227
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Assessment Year 1995
Principal Product Steel Coil Coating
NAICS
n/a
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $50
M
to 100
M
# of Employees 240
Plant Area 100,000
ft2
Annual Production 350,000
ton
Production Hrs. Annual 6,000
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,709,461 27,785,757
kWh
Natural Gas $1,971,107 889,617
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $111,632 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $111,069

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,252 $900 $1,252
20,223
kWh
02 2.3212: Optimize plant power factor $37,071 $47,040 $37,071
-
kWh
03 2.4221: Install compressor air intakes in coolest locations $3,317 $2,000 $3,317
53,927
kWh
04 2.7142: Utilize higher efficiency lamps and/or ballasts $371 $900 $371
6,155
kWh
05 2.6218: Turn off equipment when not in use $192 - $192
3,224
kWh
06 2.4133: Use most efficient type of electric motors $67,735 $44,850 $67,735
1,101,114
kWh
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,694 $934 $1,694
27,550
kWh
TOTAL RECOMMENDED $111,632 $96,624 $111,632
1,212,193
kWh
TOTAL IMPLEMENTED $111,069 $95,724 $111,069
1,202,814
kWh
Yearly Savings* Imp'd Cost* Electricity Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs