ITAC Assessment: ND0208
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ITAC Assessment: ND0208
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Assessment Year 1995
Principal Product automotive stamping parts
NAICS
n/a
SIC 3465: Automotive Stampings
Sales Range $10
M
to 50
M
# of Employees 190
Plant Area 120,000
ft2
Annual Production 104,000
ton
Production Hrs. Annual 4,420
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $148,252 2,732,122
kWh
Natural Gas $24,325 4,750
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $82,505 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $25,080 $945 $25,080
462,192
kWh
- - -
02 2.2437: Recover waste heat from equipment $9,644 $500 - $9,644
-
MMBtu
- -
03 2.7491: Insulate glazing, walls, ceilings, and roofs $4,127 $1,378 - $4,127
-
MMBtu
- -
04 2.7444: Close holes and openings in building such as broken windows $609 $300 - $609
-
MMBtu
- -
05 2.8123: Pay utility bills on time $1,712 - - - $1,712 -
06 2.3212: Optimize plant power factor $18,063 $16,121 $18,063
-
kWh
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $477 $429 $477
8,792
kWh
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $127 $350 $127
2,345
kWh
- - -
09 2.4133: Use most efficient type of electric motors $9,738 $15,425 $9,738
179,367
kWh
- - -
10 2.6212: Turn off equipment during breaks, reduce operating time $186 $560 $186
3,517
kWh
- - -
11 2.1311: Replace electrically-operated equipment with fossil fuel equipment $142 $550 $239
4,396
kWh
$(-97.0)
-
MMBtu
- -
12 3.1161: Eliminate/reduce an operation $12,600 $300 - - - $12,600
TOTAL RECOMMENDED $82,505 $36,858 $53,910
660,609
kWh
$14,283
-
MMBtu
$1,712 $12,600
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs