| Assessment Year | 1994 |
|---|---|
| Principal Product | Rubber seals (door gaskets) |
| NAICS |
n/a
|
| SIC | 3069: Fabricated Rubber Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 410 |
| Plant Area |
400,000
ft2
|
| Annual Production | 30,000,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,007,220 | 27,938,160 |
kWh
|
$0.036 |
| Natural Gas | $632,615 | 243,481 |
MMBtu
|
$2.60 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $143,289 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $21,539 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|
| 01 | 2.2121: Increase amount of condensate returned | $91,442 | $10,400 | - |
$91,442
-
MMBtu
|
|
| 02 | 2.4133: Use most efficient type of electric motors | $17,986 | $30,850 |
$17,986
498,535
kWh
|
- | |
| 03 | 2.3212: Optimize plant power factor | $17,887 | $18,770 |
$17,887
-
kWh
|
- | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $9,850 | $5,000 | - |
$9,850
-
MMBtu
|
|
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,708 | $200 |
$2,708
75,029
kWh
|
- | |
| 06 | 2.2437: Recover waste heat from equipment | $950 | $100 | - |
$950
-
MMBtu
|
|
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $920 | - |
$920
25,498
kWh
|
- | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $689 | $149 |
$689
19,050
kWh
|
- | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $524 | $250 |
$524
14,654
kWh
|
- | |
| 10 | 2.7491: Insulate glazing, walls, ceilings, and roofs | $255 | $430 | - |
$255
-
MMBtu
|
|
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $78 | $160 |
$78
2,052
kWh
|
- | |
| TOTAL RECOMMENDED | $143,289 | $66,309 |
$40,792
634,818
kWh
|
$102,497
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $21,539 | $19,549 |
$21,284
94,079
kWh
|
$255
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs