| Assessment Year | 1993 |
|---|---|
| Principal Product | steel automotive parts |
| NAICS |
n/a
|
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 300 |
| Plant Area |
300,000
ft2
|
| Annual Production | 1,700,000
pieces
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $942,561 | 19,917,351 |
kWh
|
$0.047 |
| Natural Gas | $213,584 | 76,144 |
MMBtu
|
$2.81 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $58,932 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $6,124 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $5,964 | $4,533 |
$5,964
126,026
kWh
|
- | |
| 02 | 2.7491: Insulate glazing, walls, ceilings, and roofs | $17,072 | $60,040 | - |
$17,072
-
MMBtu
|
|
| 03 | 2.3212: Optimize plant power factor | $12,500 | $22,673 |
$12,500
-
kWh
|
- | |
| 04 | 2.2311: Heat treat parts only to required specifications or standards | $7,558 | $8,500 | - |
$7,558
-
MMBtu
|
|
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,000 | $1,000 |
$6,000
126,612
kWh
|
- | |
| 06 | 2.2437: Recover waste heat from equipment | $3,240 | $3,890 |
$3,240
68,581
kWh
|
- | |
| 07 | 2.7447: Install vinyl strip / high speed / air curtain doors | $1,880 | $1,290 | - |
$1,880
-
MMBtu
|
|
| 08 | 2.7447: Install vinyl strip / high speed / air curtain doors | $1,330 | $3,655 | - |
$1,330
-
MMBtu
|
|
| 09 | 2.7447: Install vinyl strip / high speed / air curtain doors | $1,056 | $430 | - |
$1,056
-
MMBtu
|
|
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $918 | $772 |
$918
19,343
kWh
|
- | |
| 11 | 2.2514: Cover open tanks | $869 | $1,002 | - |
$869
-
MMBtu
|
|
| 12 | 2.7447: Install vinyl strip / high speed / air curtain doors | $421 | $2,020 | - |
$421
-
MMBtu
|
|
| 13 | 2.6218: Turn off equipment when not in use | $124 | - |
$124
2,638
kWh
|
- | |
| TOTAL RECOMMENDED | $58,932 | $109,805 |
$28,746
343,200
kWh
|
$30,186
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $6,124 | $1,000 |
$6,124
129,250
kWh
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs