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ITAC Assessment: NC0620
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ITAC Assessment: NC0620
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Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
North Carolina State North Carolina State
Assessment Year 2018
Principal Product Plastics
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 240,000
ft2
Annual Production 6,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $917,762 25,377,000
kWh
Electricity Demand $402,347 40,969
kW-mo/yr
Natural Gas $88,889 24,325
MMBtu
TOTAL YEARLY COSTS $1,408,998
RECOMMENDED SAVINGS* $77,957 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,542

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4239: Eliminate or reduce compressed air usage $1,189 $2,250 $1,189
32,850
kWh
- -
02 2.4221: Install compressor air intakes in coolest locations $3,305 $10,000 $2,419
66,813
kWh
$886
-
kW-mo/yr
-
03 2.4231: Reduce the pressure of compressed air to the minimum required $5,426 $100 $3,970
109,675
kWh
$1,456
-
kW-mo/yr
-
04 2.2614: Use cooling tower or economizer to replace chiller cooling $21,184 $100,000 $21,184
585,200
kWh
- -
05 2.1233: Analyze flue gas for proper air/fuel ratio $927 $1,000 - - $927
-
MMBtu
06 2.2437: Recover waste heat from equipment $45,926 $200,000 $(-31,436.0)
(-868,389)
kWh
$(-11,527.0)
-
kW-mo/yr
$88,889
-
MMBtu
TOTAL RECOMMENDED $77,957 $313,350 $(-2,674.0)
(-73,851)
kWh
$(-9,185.0)
-
kW-mo/yr
$89,816
-
MMBtu
TOTAL IMPLEMENTED $7,542 $3,350 $5,159
142,525
kWh
$1,456
-
kW-mo/yr
$927
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs