| Assessment Year | 2017 |
|---|---|
| Principal Product | Heat exchangers |
| NAICS | 332410: Power Boiler and Heat Exchanger Manufacturing |
| SIC | 3443: Fabricated Plate Work (Boiler Shops) |
| Sales Range | $50 M to 100M |
| # of Employees | 200 |
| Plant Area |
2,000,000
ft2
|
| Annual Production | 200,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $401,701 | 9,232,919 |
kWh
|
$0.044 |
| Electricity Demand | $231,422 | 20,564 |
kW-mo/yr
|
$11.25 |
| Natural Gas | $68,039 | 13,845 |
MMBtu
|
$4.91 |
| TOTAL YEARLY COSTS | $701,162 | |||
| RECOMMENDED SAVINGS* | $70,902 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $57,267 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $41,372 | $77,272 |
$24,830
570,805
kWh
|
$13,053
-
kW-mo/yr
|
- | - | $3,489 | |
| 02 | 2.7135: Install occupancy sensors | $5,666 | $2,982 |
$5,666
130,254
kWh
|
- | - | - | - | |
| 03 | 2.4224: Upgrade controls on compressors | $5,016 | $8,200 |
$5,016
115,313
kWh
|
- | - | - | - | |
| 04 | 2.4226: Use / purchase optimum sized compressor | $2,502 | $1,000 |
$2,502
69,316
kWh
|
- | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $979 | $100 |
$909
20,894
kWh
|
$470
-
kW-mo/yr
|
- | $(-200.0) | $(-200.0) | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,732 | $50 |
$1,142
26,244
kWh
|
$590
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $2,917 | $3,500 | - | - |
$2,917
-
MMBtu
|
- | - | |
| 08 | 2.2437: Recover waste heat from equipment | $10,457 | $20,000 | - | - |
$10,457
-
MMBtu
|
- | - | |
| 09 | 2.3132: Recharge batteries on during off-peak demand periods | $261 | $200 |
$261
-
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $70,902 | $113,304 |
$40,326
932,826
kWh
|
$14,113
-
kW-mo/yr
|
$13,374
-
MMBtu
|
$(-200.0) | $3,289 | ||
| TOTAL IMPLEMENTED | $57,267 | $89,604 |
$40,065
932,826
kWh
|
$14,113
-
kW-mo/yr
|
- | $(-200.0) | $3,289 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs